769D Off-Highway Truck and 771D Quarry Truck Caterpillar


Engine Oil and Filter - Change

Usage:

769D 5SS
Note: Some commercial oils that meet API specifications may require shorter oil change intervals. The oil change intervals are determined by close monitoring of the oil condition and engine wear metals. Caterpillar prefers the scheduled oil sampling as the proper method of checking engine wear metals.

Consult your Caterpillar dealer for the latest oil recommendations.

------ WARNING! ------

Personal injury or death can occur if personnel are trapped between the wheel and the frame.

The steering system is hydraulically controlled and wheels can crush personnel during movement.

Use caution when working between the wheels and the frame. If the wheels must be turned, ensure that all personnel are clear of the machine before any movement.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Park the machine on a hard, level surface. Engage the parking brake. The oil must be warm and the engine must be stopped.


    Illustration 1g00523807

  2. Open the drain valve and drain the oil into a suitable container. Close the drain valve.


    Illustration 2g00523863


    Illustration 3g00523852

  3. Remove the used oil filter elements and discard the filter elements.

    Note: The filters are located in the left front wheel well. Oil may be trapped in the oil filter housing. In order to avoid possible burns, remove the oil filters when the oil filters are cool enough to touch with your bare hand. Drain the oil into a suitable container.

  4. Clean the filter housing base. Make sure that all of the former gasket is removed.

  5. Apply a thin film of clean engine oil to the new oil filter seal.

  6. Install the filter by hand. Tighten the filter element until the sealing surface contacts the filter base. Tighten the filter element by an additional 3/4 of a turn.

    Note: There are rotation index marks on each filter that are spaced 90 degrees or 1/4 of a turn away from each other. When you tighten the filters for an additional 3/4 of a turn, use the rotation index marks as a guide.



    Illustration 4g00523778

  7. Remove oil filler cap (2). Fill the crankcase with oil. Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the type of oil. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the amount of oil.

  8. Start the engine and operate the engine at low idle for five minutes. Inspect the engine oil filter for oil leaks. Make any necessary repairs.

  9. Maintain the oil level between the "ADD" mark and the "FULL" mark. These marks are on the "OPERATING RANGE" side of dipstick (1). Stop the engine.

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