Usage:
1. Remove cable (4) from lever. Remove bolt that holds cable bracket to channel. Remove nut (1) that holds clip to governor.
2. Remove oil line (2) from governor to shutoff control. Loosen oil line (3) at governor.
3. Remove five bolts that hold shutoff control to fuel injection pump housing.
4. Remove shutoff control and cable as a unit.
Install Shutoff Control
1. Put shutoff control in position on fuel injection pump housing. Install the bolts that hold shutoff control to injection pump housing.
2. Install oil line to governor. Install oil line from governor to shutoff control.
3. Install nut that holds clip for cable to governor. Install bolt that holds cable bracket to the channel. Install cable to the lever.
Disassemble Shutoff Control
start by:
a) remove shutoff control
1. Disassemble reset button and piston as follows:
a) Remove the screws and bolt (2) that hold cover (1) to housing. Remove the cover.
b) Remove pin (5), plunger (7) and spring (6) from cover (1).
c) Lift piston (3) out of its bore in housing.
d) Remove bearing (4) from cover (1).
2. Remove drive assembly as follows:
a) Remove two screws (8) that hold adapter (9) to housing. Remove the adapter.
b) Remove the snap ring (11) and washer. Remove the gear assembly (10).
c) Remove the pin (15) that holds gear (13) to shaft (12). Remove the gear.
d) Slide shaft (12) out of adapter (9). Remove the two dowels (14) that hold gear assembly (10) together.
e) Remove the bushings from adapter and gear assembly.
3. Disassemble carrier and weight as follows:
a) Lift carrier (24) from the housing.
b) Remove screw (23) from carrier (24).
NOTE: Remember the number of turns needed to remove the screw (16) and use this same number for installation.
c) Remove spring (17), weight (18), pin (22) and nut (21).
d) Remove gear (19) from shaft (20) with puller (A).
4. Remove emergency shutoff button as follows:
a) Remove button (27) and spring by loosening screw (26).
b) Push plunger (28) down through housing (31).
5. Remove plug (30) and gasket from housing.
6. Loosen nut (29) and remove gasket and cable assembly (25) as a unit.
7. Remove two pins from collar (35). Remove the collar (35) and spring (33).
8. Remove pin (32) and make a separation of nut (34) from cable.
9. Remove two cotter pins (37), washers (39) and springs.
10. Push latch (36) out of the way and lift the guide (38) from housing.
11. Remove plug (45) from end of housing.
12. Remove ring (41) from the shaft (43). Slide shaft (43) and gear (42) from the housing.
13. Remove the pin that holds gear to the shaft. Remove the gear (42) from shaft.
14. Remove bearing from the housing.
15. The follower shaft (40) is pushed (pressed) into the housing (31). To remove the spring (46), guide (44) and spacer, it is necessary to cause damage to the shaft (40).
16. Remove plug (47) from the housing.
17. Remove the spring and latch (release lever).
Assemble Shutoff Control
1. Install latch (release lever) (2) and spring (4) into housing (1).
2. It is necessary to install new follower shaft (5).
3. Install spacer, guide (3) and spring (6) on shaft (5).
4. Push (press) shaft (5) into housing (1).
5. Assemble worm shaft as follows:
a) Install bearing into housing (1).
b) Install gear (7) on shaft (8) with pin.
c) Slide assembled gear and shaft (8) into housing (1) and hold with ring.
d) Install plug (9) in end of housing (1).
6. Push latch out of the way and install the guide (11).
7. Install the springs (12), washers (14) and cotter pins (13).
8. Assemble the cable as follows:
a) Connect nut (15) to cable assembly (17) with pin (16).
b) Install spring (19) and collar (20) with two pins (23).
c) Install cable assembly and gasket (18) into housing and tighten nut (15).
d) Install gasket (21) and plug (22) into housing.
9. Install emergency shutoff button as follows:
a) Push plunger (24) up through housing (1).
b) Install the spring (25) and button (26) on the plunger. Tighten the screw (27).
10. Assemble carrier and weight as follows:
a) Install gear (31) on shaft (32).
b) Install nut (33), pin (34), weight (30) and spring (29).
c) Install the screws (28) and (35).
NOTE: Tighten screw (28) the same number of turns that was needed to remove it.
d) Put a mark (stake) around the screw (28) with a punch and hammer.
11. Install the carrier assembly (36) in the housing.
12. Assemble the drive and adapter as follows:
a) Install bushing (37), two gears (39), with two dowels (38).
b) Install two bushings in the adapter (41).
c) Slide shaft (40) into adapter (41).
d) Install gear (43) on shaft (40) with pin (44) and make a mark (stake) with punch and hammer.
e) Install gear assembly (42) into adapter (41) with washer and snap ring.
f) Install drive assembly with two screws that hold adapter (41) to housing (1).
13. Install bearing into cover (46) with tooling (A).
14. Install plunger (50) and spring (49) into cover (46) with pin (47).
15. Install piston (45) into bore.
16. Install cover (48) with two screws and one bolt that hold cover (46) to housing (1).
end by:
a) install shutoff control