PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED INJECTORS AND WIRING HARNESS ON CERTAIN C-9 INDUSTRIAL AND MACHINE ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED INJECTORS AND WIRING HARNESS ON CERTAIN C-9 INDUSTRIAL AND MACHINE ENGINES

Usage:

SEBE8726-02

April 2, 2004
(Revised May 2004)
U-101
A-67
D-80
O-83


 
After failure only

PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED INJECTORS AND WIRING HARNESS ON CERTAIN C-9 INDUSTRIAL AND MACHINE ENGINES

1290
PS50780
NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50780" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Revised Service Letter replaces the April 2, 2004 (Revised April 2004) Service Letter. Changes have been made to the Affected Product.

TERMINATION DATE

April 30, 2006

PROBLEM

Failed injector and wiring harness need to be replaced on certain C-9 Industrial Engines. The C-9 engine can develop an injector misfire due to an open connection at the injector to harness connector. This misfire can be diagnosed with standard troubleshooting guide procedures.

AFFECTED PRODUCT

Model

Identification Number

C9 CLJ1-4259
12H 12500001-40

AMZ1-496

CBK1-353

330C B1K1-178

B2L1-203

B4N1-187

BTM1-189

CGZ1-511

CYA1-287

D3C1-231

JAB1-626

JCD1-292

JNK1-245

KDD1-580

MCA1-427

MKM1-308

GAG1-329

RBH1-233

330C L CAP1-1257

DKY1-2011

HAA1-393

D6R II AEM1-100

AFM1-115

BLE1-199

BLT1-186

BMK1-121

BNL1-99

BPM1-101

BPP1-97

BPS1-102

BRJ1-116

D6R II LGP ACJ1-101

ADE1-311

BNC1-265

BPZ1-142

D6R II XL AAX1-465

BMJ1-130

BMY1-297

BRZ1-115

CAD1-143

FDT1-141

D6R II XW AEP1-223

DAE1-129

470 7651-811
475 7671-824
MT765 AMS1-266
TK711 10100001-00191
TK721 10200001-00191
TK722 10300001-00193
TK732 10400185-00190
627G CEX187-296
637G CEH222-255

PARTS NEEDED

Qty

Part Number

Description

1
1567106 Wiring Kit
1
1889865 Harness Assembly
1
2359651 Bolt - Socket
1
2360962 Injector Group

ACTION REQUIRED

Replace the single failed injector with the new 2360962 Injector and the 1889865 Wiring Harness Assembly. Refer to REHS1809 Special Instruction for use of the 1567106 Wiring Kit.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-5000
0-35 months
100%
2.0
0
0
0
0
NOTE: This is a 2?hour job.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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