PRODUCT SUPPORT PROGRAM FOR INSTALLING AN O-RING ON CERTAIN C7 TRUCK ENGINES Caterpillar

PRODUCT SUPPORT PROGRAM FOR INSTALLING AN O-RING ON CERTAIN C7 TRUCK ENGINES

Usage:

SEBE8584

December 1, 2003
U-325
TT-26

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*before or* *after failure*	PRODUCT SUPPORT PROGRAM FOR INSTALLING AN O-RING ON CERTAIN C7 TRUCK ENGINES
1262		PS41462

NOTE: This Program can be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS41462" as the Part number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

December 31, 2005

PROBLEM

An O-Ring needs to be installed on certain C7 Truck Engines. The 5P7814 O-Ring may be missing from the 5P2618 Connector at the fuel filter base. This may create a fuel leak at the joint.

AFFECTED PRODUCT

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Model

Identification Number

KAL101, 319, 326, 443, 446, 450, 492, 495, 752, 763, 771, 774, 782, 786, 792, 800, 802, 818, 821, 823, 871, 916, 921, 930, 938, 947, 948 952, 958, 960, 972, 978, 981, 982, 986, 987, 991, 1006, 1008, 1074, 1094, 1104, 1112, 1119, 1127, 1138, 1150, 1161, 1171, 1218, 1233, 1239, 1244, 1247, 1266, 1269, 1289, 1295, 1301, 1305, 1311, 1345, 1347, 1577, 1605, 1686, 1705, 1712, 1776, 1790, 1807, 1816, 1829, 1831, 1835, 1841, 1844, 1850, 1856, 1878, 1905, 1915, 1921, 1928, 1931, 1946, 1954, 1970, 1977, 1986, 1995, 2032, 2036, 2042, 2054, 2083, 2104, 2141, 2159, 2167, 2172, 2183, 2211, 2245, 2279, 2292, 2297, 2312, 2361, 2399, 2423, 2472, 2484, 2510, 2511, 2515, 2570, 2594, 2616, 2634, 2659, 2699, 2705, 2727, 2744, 2748, 2756, 2760, 2763, 2775, 2778, 2779, 2782, 2800, 2815, 2817, 2830, 2837, 2839, 2854, 2881, 2903, 2910, 2986, 3012, 3067, 3091, 3563, 3646, 3677, 3714, 3783, 3791, 3797, 3801, 3811, 3817, 3824, 3837, 3838, 3852, 3859, 4239, 4272, 4299, 4314, 4348, 4377, 4435, 4639, 4644, 4648, 4653, 4658, 4662, 4737, 4817, 4891, 4931, 4967, 5210, 5329, 5334, 5358, 5385, 5548, 5677, 5696, 5772, 5782, 5822, 5838, 5840, 5899, 5905, 5929, 5934, 5948, 5951-5953, 6002, 6053, 6063, 6078, 6087, 6095, 6114, 6125, 6156, 6173, 6224, 6294, 6459, 6465, 6631, 6670, 6674, 6686, 6693, 6701, 6716, 6724, 6727, 6733, 6855, 6872, 6924, 6948, 6964, 7002, 7006, 7035, 7052, 7064, 7089, 7094, 7101, 7109, 7111, 7122, 7124, 7136, 7154, 7163, 7171, 7174, 7189, 7205, 7224, 7249, 7284, 7321, 7333, 7340, 7357, 7377, 7380, 7434, 7440, 7463, 7508, 7537, 7543, 7549, 7559, 7565, 7575, 7602, 7606, 7617, 7624, 7739, 7818, 7882, 7895, 7942, 7948, 7957, 8013, 8059, 8066, 8083, 8087, 8108, 8114, 8116, 8124, 8127, 8129, 8156, 8163, 8171, 8218, 8265, 8273, 8321, 8328, 8360, 8365, 8411, 8426, 8474, 8525, 8542, 8578, 8585, 8592, 8599, 8600, 8604, 8624, 8626, 8710, 8823, 8839, 8840, 8911, 8968, 9084, 9087, 9176, 9177, 9336, 9338, 9339, 9707, 9710-9712, 9714-9718, 9856, 9917, 9920, 10080, 10082-10084, 10086, 10089-10091, 10093-10096, 10363

PARTS NEEDED

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Qty	Part Number	Description
1	5P7814	SEAL-O-RING

ACTION REQUIRED

Loosen the 5P2618 Connector at the fuel filter base.
Install the 5P7814 O-Ring on the connector.
Tighten the connector to 17 Nm.

SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts	Labor Hrs	Parts	Labor Hrs	Parts	Labor Hrs
0-24 mos	100%	1.0	0	0	0	0
NOTE: This is a 1.0?hr job.