PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN REMAN FUEL INJECTORS FROM DEALER PART STOCK Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN REMAN FUEL INJECTORS FROM DEALER PART STOCK

Usage:

SEBE8565

November 10, 2003
U-307
A-211
D-227
O-256
TT-24
TM-7


 
Parts stock action only

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN REMAN FUEL INJECTORS FROM DEALER PART STOCK

7750
PI70071
NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

February 29, 2004

PROBLEM

Certain fuel injectors need to be removed from dealer part stock. A number of fuel injectors were built with a Valve Opening Pressure (VOP) spacer that missed a hardening operation. This non-hardened spacer allows premature wear, causing several operational problems which may include: engine misfire, low power, white smoke, and engine would not start.

ACTION REQUIRED

  1. Only remove engine injectors within the suspect date code range from your parts supply.
  2. In order to perform this inspection, injectors must be removed from the packaging.
  3. Repackage all injectors.

Illustration 1 (3406E, C15)

Illustration 2 (C10, C12)

SERVICE CLAIM ALLOWANCES

Submit one claim for all 0R4667, 0R4893, 0R4894, 0R4895, 0R9256, 0R9257, 0R9258, 0R9259, 0R9803, 0R4986, 0R4987, 0R4988, 0R7549, 0R8773, 0R8780, and 0R9530 removed from parts stock. Remove only those injectors from the suspect serial number range listed below. NOTE: 0R4667, 0R4893, 0R4894, 0R4895, 0R9256, 0R9257, 0R9258, 0R9259, and 0R9803 3406E and C15 injectors should be removed if the serial number is between 318224-371662.

NOTE: 0R4986, 0R4987, 0R4988, 0R7549, 0R8773, 0R8780, and 0R9530 C10 and C12 injectors should be removed if the serial number is between 34768-47935.

PARTS DISPOSITION

These remanufactured parts need to be returned with dealer normal core returns in order to allow for core deposit refund.

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REWORKING CERTAIN 3412C SOUND ATTENUATED ENCLOSURE GENSET PACKAGES PRODUCT SUPPORT PROGRAM FOR REWORKING CERTAIN 3412C SOUND ATTENUATED ENCLOSURE GENSET PACKAGES
PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING CERTAIN C-10, AND 435/505 HP C-12 TRUCK ENGINES MANUFACTURED IN OCTOBER 2002 PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING CERTAIN C-10, AND 435/505 HP C-12 TRUCK ENGINES MANUFACTURED IN OCTOBER 2002
PRODUCT SUPPORT PROGRAM FOR REWIRING THE BEST BATTERY SYSTEM ON 3516B ENGINES PRODUCT SUPPORT PROGRAM FOR REWIRING THE BEST BATTERY SYSTEM ON 3516B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR ADDING A WIRING HARNESS TO THE AUXILIARY TEMPERATURE CIRCUIT ON CERTAIN 3126B, C-10, AND C-12 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR ADDING A WIRING HARNESS TO THE AUXILIARY TEMPERATURE CIRCUIT ON CERTAIN 3126B, C-10, AND C-12 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING WATER PUMPS ON CERTAIN G3520B AND G3520C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING WATER PUMPS ON CERTAIN G3520B AND G3520C GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR ADDING AN ADAPTER TO CERTAIN G3606, G3608, G3612, AND G3616 GAS ENGINES PRODUCT IMPROVEMENT PROGRAM FOR ADDING AN ADAPTER TO CERTAIN G3606, G3608, G3612, AND G3616 GAS ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 2P4472, 3P8393, 7G0825, 8P1656, 0R50096, AND 0R5016 CLUTCH PLATES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 2P4472, 3P8393, 7G0825, 8P1656, 0R50096, AND 0R5016 CLUTCH PLATES FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3516B, PM3516B, AND GS3516B ELECTRIC POWER ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3516B, PM3516B, AND GS3516B ELECTRIC POWER ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING IF NECESSARY THE MECHANICAL TEMPERATURE SHUTOFF VALVES ON CERTAIN 3306, 3306C, 3406B, AND 3406C ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING IF NECESSARY THE MECHANICAL TEMPERATURE SHUTOFF VALVES ON CERTAIN 3306, 3306C, 3406B, AND 3406C ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR RESETTING THE SLAVE LASH ON CERTAIN C-15 TRUCK ENGINES EQUIPPED WITH 340D JACOBS BRAKES PRODUCT IMPROVEMENT PROGRAM FOR RESETTING THE SLAVE LASH ON CERTAIN C-15 TRUCK ENGINES EQUIPPED WITH 340D JACOBS BRAKES
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER HEADS ON CERTAIN G3408B AND G3408C SPARK IGNITED ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER HEADS ON CERTAIN G3408B AND G3408C SPARK IGNITED ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE FAN DRIVE GP ON CERTAIN C-15 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE FAN DRIVE GP ON CERTAIN C-15 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512B INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512B INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE START/STOP RELAYS ON CERTAIN 3412 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR UPDATING THE START/STOP RELAYS ON CERTAIN 3412 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN 3126B HEUI TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN 3126B HEUI TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN BEARING STUDS ON CERTAIN 3606, 3608, 3612, 3616, G3606, G3608, G3612, AND G3616 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN BEARING STUDS ON CERTAIN 3606, 3608, 3612, 3616, G3606, G3608, G3612, AND G3616 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING AN O-RING ON CERTAIN C7 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING AN O-RING ON CERTAIN C7 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING AFTERCOOLER ADAPTERS ON CERTAIN 3208 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING AFTERCOOLER ADAPTERS ON CERTAIN 3208 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512B ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3512B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3516B AND PM3516B ELECTRIC POWER ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN 3516B AND PM3516B ELECTRIC POWER ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER LINERS ON CERTAIN C-15 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING CYLINDER LINERS ON CERTAIN C-15 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING ETRIM FILES ON FUEL INJECTORS OF CERTAIN C7 TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING ETRIM FILES ON FUEL INJECTORS OF CERTAIN C7 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN ROTARY POSITION SENSORS FROM DEALER PART STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN ROTARY POSITION SENSORS FROM DEALER PART STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT LEVEL SENSORS ON CERTAIN G3406 AND G3412 GAS GENSETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT LEVEL SENSORS ON CERTAIN G3406 AND G3412 GAS GENSETS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.