PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CYLINDER HEADS ON CERTAIN 3412C ENGINES USED IN MARINE APPLICATIONS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CYLINDER HEADS ON CERTAIN 3412C ENGINES USED IN MARINE APPLICATIONS

Usage:

SEBE8132

August 30, 2002
U-226
A-158
AU-170
S-170
H-168
O-185
TM-6


 
After failure only

PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CYLINDER HEADS ON CERTAIN 3412C ENGINES USED IN MARINE APPLICATIONS

1100
PS50524
NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50524" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

August 31, 2004

PROBLEM

Intake and exhaust valves may fail or wear out prematurely on certain 3412C Marine Engines. In these cases, the cylinder heads can be replaced.

AFFECTED PRODUCT

Model Identification Number
3412C
3JK1-1237

PARTS NEEDED

Qty

Part Number Description
2*
7E7312 Gasket Head
2*
10R0761 Head Gp Cylinder
24*
1006889** Bridge-Valve

* Quantity listed is for one engine.

** Valve bridges are only required for engines that have serial numbers less than 3JK00875.

ACTION REQUIRED

Replace both heads on the failed engine and the sister engine with reman components.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-1500 hrs
0-60 mos
100%
40*
0
0
0
0
1501-2500 hrs
61-72 mos
100%
20
0
0
0
20
2501-3500 hrs

73-84 mos

50%
20
0
0
50%
20
NOTE: This is a 40?hr job.
* 40 labor hours are only authorized for engines that have suffered contingent damage. A limit of 35 labor hours is placed on repairs made to sister engines.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach. (1-Rework Procedure)

Rework Procedure

  1. Ensure that the correct valve mechanism group is installed when completing this program. Effective with serial number 3JK00875, the valve mechanism groups include valve bridges that do not ride on dowels. Refer to Engine News SEBD9258 for a detailed description.
  2. Prior to starting job, refer to SENR5534 "Disassembly & Assembly 3408 & 3412 High Performance Marine Engines". This document will provide detailed instructions for the removal and installation of the cylinder head as well as special tools that are required.

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