Procedure for Installing a Neutral Start Switch (Control Valve){7415} Caterpillar


Procedure for Installing a Neutral Start Switch (Control Valve){7415}

Usage:

PR-105 Pavement Profiler, 5WC00102-5WC00132

Introduction

A field installation kit, group number 504-9055 is now available to install a neutral start switch (control valve). The kit contains the following parts needed for the installation.

Reference: Parts Book and Service Manual.

Necessary Parts

Modification of Wiring Harness

1. Remove the 3-902-10 Wire and 3-700-65 Ring Terminals from the kit. Cut the wire into two equal lengths of 610 mm (24"). Carefully remove enough insulation (from both ends of each wire) to allow for installation of the 3-700-63 Butt Connectors and 3-700-65 Ring Terminals. Fasten a 3-700-65 Ring Terminal to one end of each 3-902-10 Wire. Do not install the 3-700-63 Butt Connector at this time.

2. Locate engine wiring harness (near the 2-2654 Ground Drive Pump).

3. Carefully cut a horizontal opening through harness wall 1. to expose harness wiring. Be sure not to cut or damage the wiring.

4. Locate and cut the white wire.

5. Remove enough insulation (from each wire) to allow for installation of the 3-700-63 Butt Connectors.

6. Fasten each 3-902-10 Wire 3. to harness wires 4. using 3-700-63 Butt Connector 2.

Removal of the Control Valve Assembly

1. Remove existing control valve assembly 1. from 2-2654 Ground Drive Pump 2. by removing nine bolts.

2. Install the new 2-2682 Control Valve Assembly using the nine bolts and three O-rings supplied with kit.

3. Fasten 3-902-10 Wires 3. to the terminal side of the new 2-2682 Control Valve Assembly with 3-700-65 Ring Terminals 4.

Caterpillar Information System:

Installing the 7T9995 Nitrogen Actuator in Fire Suppression Systems{7401} Installing the 7T9995 Nitrogen Actuator in Fire Suppression Systems{7401}
Installation of 9T4247 Steering Metering Pump Group{4312} Installation of 9T4247 Steering Metering Pump Group{4312}
Assembly Procedure For 789 Truck{7500} Assembly Procedure For 789 Truck{7500}
Adaptability of 7C1599 Cylinder Head Gasket{1100} Adaptability of 7C1599 Cylinder Head Gasket{1100}
Lock Pin Orientation For Fire Suppression Systems{7401} Lock Pin Orientation For Fire Suppression Systems{7401}
Procedure for Mounting and Demounting Tires on One-Piece Rims{4202} Procedure for Mounting and Demounting Tires on One-Piece Rims{4202}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785} Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450} Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450}
Dimensions Of Articulated Joints And Steering Cylinder Bores For Motor Graders{7051, 7065, 7066} Dimensions Of Articulated Joints And Steering Cylinder Bores For Motor Graders{7051, 7065, 7066}
Installation Of Folded Core Radiator Conversion Group{1353} Installation Of Folded Core Radiator Conversion Group{1353}
Parts List for Installation of Pilot Valve Service Groups (Field Conversion){5059, 5465, 5466} Parts List for Installation of Pilot Valve Service Groups (Field Conversion){5059, 5465, 5466}
Wiring Polarity on Woodward 2301 Governors{1289} Wiring Polarity on Woodward 2301 Governors{1289}
Repair and Charging Procedure for 7T9995 Nitrogen Actuator{7401} Repair and Charging Procedure for 7T9995 Nitrogen Actuator{7401}
Repair Procedure for Front Frame on D35 and B-Series Machines{7051} Repair Procedure for Front Frame on D35 and B-Series Machines{7051}
Repair of Articulated Dump Truck Front Frame{7051} Repair of Articulated Dump Truck Front Frame{7051}
Piston Cleaning Procedure{1214} Piston Cleaning Procedure{1214}
3400 Engine Oil Pumps{1304} 3400 Engine Oil Pumps{1304}
Procedure For Attaching The Rops/Fops Plate To The 9R0681 Cab Assembly And The 9R1755 Canopy Assembly{7323, 7325} Procedure For Attaching The Rops/Fops Plate To The 9R0681 Cab Assembly And The 9R1755 Canopy Assembly{7323, 7325}
Installation of 7C7466 Solenoid Repair Kit{1259} Installation of 7C7466 Solenoid Repair Kit{1259}
Installation Of Stabilizer Mounted 9R3280 Cylinder Guard Group{6505} Installation Of Stabilizer Mounted 9R3280 Cylinder Guard Group{6505}
Installation of Bearing Kit on Extendable Sticks{6502} Installation of Bearing Kit on Extendable Sticks{6502}
Installation Of Remanufactured Cylinder Head Groups{1101} Installation Of Remanufactured Cylinder Head Groups{1101}
Installation Of 8T-8652 Implement Status Switch Kit{7332, 7451, 6300} Installation Of 8T-8652 Implement Status Switch Kit{7332, 7451, 6300}
Installation of New Latch Assembly for 416 Seat Groups{7312} Installation of New Latch Assembly for 416 Seat Groups{7312}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.