1977/05/13 Caterpillar


Improved Keystone Piston Assembly

Usage:


D353 Engines

Description of Change: An improved keystone piston assembly is used on the above listed models. The top ring groove on the new piston assembly is .040" (1.02 mm) higher and the intermediate (center) ring groove is .040" (1.02 mm) lower than the top and intermediate ring grooves for former piston. The addition of .080" (2.03 mm) space between the top and intermediate ring grooves makes the piston stronger. This will prevent possible failures in the area between the top and intermediate ring groove.


NOTICE

Since the new piston has a top ring that is .040" (1.02 mm) higher than the top ring on the former piston, the new piston must not be assembled in a used cylinder liner that has a wear ridge (condition where two surface levels can be felt) near its top. This can cause damage to the piston ring and to the piston when the engine is started.


A procedure to remove the wear ridge in used cylinder liners will be given in Special Instruction SEHS7220.

Adaptable To: Direct replacement for the former piston assembly. The new piston assembly can also be used as a replacement for the earlier 3S5502 Piston Assembly when repairs are made to an engine because carbon deposits and ring sticking (holding) have caused too much oil consumption, damaged piston ring contact faces or piston seizure. The new piston gives better oil control and more resistance to ring sticking. Do not install one keystone piston assembly as a replacement for a 3S5502 Piston Assembly, but instead install a complete set of six keystone piston assemblies.

Caterpillar Information System:

1977/05/13 Improved Air Cleaner Group
1977/05/13 Guide Assembly For Dipstick (Oil Level Gauge) Now Has Thicker Walls
1977/05/13 New Crankshaft Front Seal And Wear Sleeve Permit Crankshafts With Seal Wear To Be Used Again
1977/05/13 New Information On Caterpillar Cooling System Inhibitor
1977/05/13 New 5P4185 Fuel Pump Timing Pin To Be Used Only On 3408 And 3412 Engines
1977/05/03 New Socket Assembly To Tighten The Bolts That Fasten The Sleeve Levers To The Sleeve Shaft
1977/05/03 Improved Cylinder Block With Spacer Plate Used With New Cylinder Heads, Cylinder Head Gaskets, Cylinder Liners And Timing Gear Housing
1977/05/03 Special Tools For Complete Repair Of Water Pump In Direct Injection Engines
1977/04/22 List Of Service Publications
1977/04/22 Stronger Material Used In Undersize Connecting Rod Bearings
1977/04/22 New Piston Pin Bearing Used In Connecting Rod Assembly
1977/04/22 Tools To Remove Wear Sleeves From Crankshafts
1977/05/13 Gasket For Water Temperature Regulator Now Has Larger Vent Passage
1977/05/13 New Fuel Nozzle Assembly Available
1977/05/25 New Rotor Assembly For Engine Oil Pump Has A Drilled Passage For Better Lubrication Of Oil Pump Bearing
1977/05/25 Shorter Bolts Now Used In Exhaust Manifold Support
1977/05/25 Flare Nut Wrenches Available
1977/05/25 Self Locking Bolts Or Hardened Washers Used In Place Of Sheet Metal Locks
1977/05/25 Orifice In Oil Supply Passages Of BrakeSaver Stator Prevent Seal Leakage
1977/05/25 Correct Installation Of Valve Lifters On The Camshaft Is Very Important To Prevent Failures
1977/05/25 Parts In 1P3075 Seal Puller Group Available Separately
1977/06/08 Improvements To Fuel Injection Pump And Governor
1977/06/22 Water Pump Has Stronger Pulley
1977/06/22 New Adapter Group For Use With Fuel Injection Test Bench
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