PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN POWER RELAY AND MODIFY THE WIRING DASHBOARDS ON CERTAIN AP300 ASPHALT PAVERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN POWER RELAY AND MODIFY THE WIRING DASHBOARDS ON CERTAIN AP300 ASPHALT PAVERS

Usage:

REBE8519-00

15Aug2012


U-429
A-342
D-369
O-398

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN POWER RELAY AND MODIFY THE WIRING DASHBOARDS ON CERTAIN AP300 ASPHALT PAVERS

1423 1408
PS43676
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43676" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Aug2014

PROBLEM

The existing main power relay can fail on certain AP300 Asphalt Pavers. A new 398-0014 Relay is now available. If the existing power on relay fails, it needs to be replaced with a new 398-0014 Relay and certain wiring dashboards need to be modified.

AFFECTED PRODUCT

Model Identification Number
AP-300  B2Y00101-00106, 108-322, 324-429, 431-433, 438-443, 445, 447, 449, 451, 454-456, 462-465

PARTS NEEDED

Qty

Part Number Description
4 8T2225 TUBE-BULK (4 cm)
1 3178650 FUSE
1 4167000 KIT-REWORK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to REHS7702, Special Instruction, "Procedure to Replace Relays and to Modify the Wiring on Certain AP300 Asphalt Pavers Dashboards", for the rework procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-8000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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