Radiator - Install
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| Required Tools | |||
| Part | Part Number | Part Description | Qty. |
| A | 309-2793 | Load Leveler Gp | 1 |
| B | 491-2178 | Belt Tension Meter | 1 |
- Remove the belt guards (12) from the radiator .
- Install Tooling (A) and position the radiator.
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Illustration 2 g06255746 - Install four bolts (10) and eight bolts (11).
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Illustration 3 g06255741 - Install key (8) into keyway (9).
Note: Do not use a hammer to drive the key (8) into the keyway (9).
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Illustration 4 g06255352 Show/hide table
Illustration 5 g06255358 - The taper lock installation screws (5) are provided on the side panel of the radiator and are used only for installation purposes. Screws (5) must be installed on the pulley as shown in Illustration 5 and tightened to open the taper lock hub.
Note: Use a straight edge to align the drive line pulley to the fan/idler pulley to be within
10 mm (0.4 inch) axially. - Position and install the pulley assembly (6) on to the shaft (7).
- Once the pulley assembly (6) is secured on the shaft (7), screws (5) can be removed. Ensure that the taper lock screws (5) are replaced onto the radiator panel after install.
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Illustration 6 g06255349 - Install three bolts () in the order below.
- Tighten three bolts (4) to a torque of
25 ± 10 N·m (221 ± 89 lb in) . - Tighten three bolts (4) to a torque of
50 ± 10 N·m (37 ± 7 lb ft) . - Tighten three bolts (4) to a torque of
115 ± 10 N·m (85 ± 7 lb ft) .
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Illustration 7 g06254400 - Tighten three bolts (4) to a torque of
- Install drive line belts (3).
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Illustration 8 g06254388 - Tension the belts using the idler adjustment screw (2),
- Use Tooling (B) to measure the tension of each belt at span 2 shown above.
- Refer to the users manual for the belt tensioning device for operating instructions.
- Adjust tension of belts (3) to a reading of 63.5 Hz.
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Illustration 9 g06254949 Show/hide table
Illustration 10 g06254347 - Install cover (1).
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| Illustration 1 | g06255751 |
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