Installation Procedure for the Side Bumper Kit on Certain 320 GC, 320 and 323 Excavators {7156} Caterpillar


Installation Procedure for the Side Bumper Kit on Certain 320 GC, 320 and 323 Excavators {7156}

Usage:

320 GC BR4
Excavator
320 GC, 320 and 323 Excavators

Introduction

This Special Instruction provides the parts and procedure for the field installation of the side bumpers on the machines listed above.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Caterpillar Channel 1 Videos

For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.

Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.



Illustration 1g06306276

https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v

Safety Section

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance of a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used, ensure the safety of the operating personnel and others.

Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.

Operation and maintenance of the machine must not occur unless the instructions and warnings in the machines Operation and Maintenance Manual have been read and are understood.

------ WARNING! ------

Accidental machine starting can cause injury or death to personnel working on the machine.

To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.


------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.


General Information

Graphic Color Description

Color-coding of targeted components, or sections of a part, is used to communicate a required action.

This table shows the different colors and what is represented when used in a graphic.

(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.

(CAT® Yellow) Description of parts.

(Yellow) Components placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.

(Cyan) Special tools or other equipment required for use in a particular step.

(Light Gray) Components used for reference.

(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.

Graphic Symbol Description

This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.

Align - Top - To arrange or place objects along a line referencing the top faces.

Insert - To put in or between.

Keep, Store - To retain for reinstallation or reuse.

Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation.

Lower - To drop to a reduced energy position. To reduce the level of material in a container. To cause to descend.

Open - To unseal or get access to.

Position - To locate to the desired or intended location.

Pull - To apply force to cause motion towards the person or machine exerting the force. A persistent tendency.

Read - Read the associated manuals for the topic being shown. - Read the associated manuals for the topic being shown.

Remove - To take off.

Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.

Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.

Required Parts for 320 GC, 320 and 323



Illustration 2g06170525


Illustration 3g06170130

Table 1
Required Parts 528-3290 Side Bumper Kit 
Item  Qty  Part  Illustration (Sub-step Location) 
14  170-8553 Bolt  2 (2) 
14  455-1179 Threaded Insert  1 (1) 
461-7721 Bumper  2 (1) 
461-7723 Bumper  2 (1) 
461-7725 Bumper  2 (1) 
461-7727 Bumper  2 (1) 
461-7729 Bumper  2 (1) 
14  8T-4223 Hard Washer  2 (2) 

Required Tools

Table 2
Required Tools 
Item  Qty  Part  Illustration (Sub-step Location) 
525-0215 Rivet Tool (Manual)  1 (1b) 

Machine Preparation



Illustration 4g06170419


Illustration 5g06170414


Illustration 6g06170445


Illustration 7g06170477


Illustration 8g06170486

Installation Procedure



Illustration 9g06203202
NOT FOR USE WITH AIR OR POWER TOOLS.


Illustration 10g06170636


Illustration 11g06170649

Caterpillar Information System:

Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing Diesel Exhaust Fluid Quality - Test
New Software is Used For Some C9.3 Through C18 Tier 4 Engines {1920} New Software is Used For Some C9.3 Through C18 Tier 4 Engines {1920}
New Injector Wiring Harness Group for C7 Engines {1403} New Injector Wiring Harness Group for C7 Engines {1403}
C7.1 Marine Propulsion Engine Engine Rating Definitions
C7.1 Marine Propulsion Engine Sea Water Strainer - Clean/Inspect
C175 Tier 4 Final Engines for Off-Highway Trucks Cat ET Service Features
C7.1 Marine Propulsion Engine Overhaul (Top End)
C9.3B Engines for Caterpillar Built Machines Inlet Manifold - Remove and Install
C7.1 Marine Propulsion Engine Hoses and Clamps - Inspect/Replace
Primary Engine Speed Sensor Malfunctioning, Shorted, Open Circuit {1907, 1912} Primary Engine Speed Sensor Malfunctioning, Shorted, Open Circuit {1907, 1912}
C7.1 Marine Propulsion Engine Fuel Tank Water and Sediment - Drain
Procedure to Install an Improved Antenna Assembly on Certain Off-Highway Trucks {733B} Procedure to Install an Improved Antenna Assembly on Certain Off-Highway Trucks {733B}
An Improved Oil Pump Is Now Used on Certain C13 Engines {1304} An Improved Oil Pump Is Now Used on Certain C13 Engines {1304}
C9.3B Engines for Caterpillar Built Machines Unit Injector Sleeve - Remove
G3304B and G3306B Engines Front Gear Group
C32 Marine Auxiliary Engine Product Lifting
C32 Marine Auxiliary Engine Product Storage
C175 Tier 4 Final Engines for Off-Highway Trucks Air in Fuel - Test
A New Turbocharger Support Bracket Is Now Used on Certain C32 Marine Engines {1052, 1053, 1380, 1393} A New Turbocharger Support Bracket Is Now Used on Certain C32 Marine Engines {1052, 1053, 1380, 1393}
793F Off-Highway Truck Engine Mounts - Inspect
C32 Marine Auxiliary Engine Engine Operation
New Exhaust Risers Are Now Used on Certain C32 Marine Engines {1059} New Exhaust Risers Are Now Used on Certain C32 Marine Engines {1059}
CG137-08 and CG137-12 Engines Product Description
SR500 Generators Model View Illustrations
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.