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The space between the body and the frame becomes a zero clearance area when the body is lowered. Failure to install the retaining cable can result in injury or death to personnel working in this area. |
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Personal injury or death can occur from heavy components falling during removal or installation. Properly support the component with a suitable lifting device during removal or installation. |
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At operating temperature, the hydraulic tank is hot and under pressure. Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure. |
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Personal injury or death can result from escaping fluid under pressure. Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. Always use a board or cardboard when checking for a leak. |
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Do not allow any dirt or foreign material to get into the hydraulic system during assembly, connection of lines, when components are filled with fluid, or during any maintenance operation. |
- Prepare the machine for maintenance. Refer to Operation and Maintenance Manual , "Prepare the Machine for Maintenance".
- Refer to Operation and Maintenance Manual, "Cable (Truck Body Retaining)".
- Shutdown and de-energizing the machine. Refer to Operation and Maintenance Manual, "Electrical Shutdown and Voltage Discharge".
- Drain the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic Tank Oil Level - Change - Hoist and Brake System" for the correct draining and filling procedure
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Illustration 1 g03892846 - Disconnect hose assembly (1) and hose assembly (2).
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Illustration 2 g03892847 - Disconnect tube assembly (3) and hose assembly (4).
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Illustration 3 g03892851 - Disconnect hose assemblies (5), hose assemblies (6), hose assemblies (7), and hose assembly (8).
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Illustration 4 g03892854 - Disconnect hose assembly (9), hose assembly (10), and hose assemblies (11).
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Illustration 5 g03892855 - Disconnect hose assemblies (12) and hose assembly (13).
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Illustration 6 g03892859 - Disconnect clips (14) and harness assembly (15).
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Illustration 7 g03892861 - Remove cover (16).
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Illustration 8 g03892862 - Disconnect harness assemblies (17).
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Illustration 9 g03892864 Show/hide table
Illustration 10 g03892865 - Attach a suitable lifting device onto hydraulic tank (18). The weight of hydraulic tank (18) is approximately
350 kg (772 lb) . - Remove brackets (19). Remove hydraulic tank (18).
- Install hydraulic tank (18) in the reverse order of removal.