2015/07/17 Caterpillar


The 359-9613 Sensor and Mounting Gp Is Missing On Certain CG137-12 Engines {7400}

Usage:

CG137-12 FYR
Engine:
CG137-12 (S/N: FYR1-114,121-137)

The 359-9613 Sensor and Mounting Gp was not installed on the engines listed above during production. Lack of this sensor on the engine results in the 107-3 code and a warning lamp.

This procedure details how to assemble and install the 359-9613 Sensor and Mounting Gp on the engine. The sensor group mounts on the inboard side of the air filter bracket.

Parts List

Table 1
359-9613 Sensor and Mounting Gp    
Item     Qty     Part Number     Description    
2     1     344-8154     Hose As.    
3     1     384-5083     Clip    
4     2     7X-4805     O-Ring    
5     1     378-0726     Manifold    
6     1     219-8795     Cap-Plastic    
7     1     055-1990     Vent    
8     1     6V-8647     Adapter-Str    
9     1     214-7566     O-Ring    
10     2     228-7088     O-Ring    
11     1     8C-6865     Adapter-Str (9/16-18)    
12     2     6V-8225     Nut-Hex    
13     8     9X-8267     Washer-Hard    
14     2     8T-0275     Bolt-Hex    
15     4     6V-8837     Bolt-Hex    
16     1     294-6119     Pressure Sensor    

Assembly Procedure




Illustration 1g03865180

(1) 359-9613 Sensor and Mounting Gp




Illustration 2g03865188

(2) 344-8154 Hose Assembly

(3) 384-5083 Clip

(4) 7X-4805 O-Ring

(5) 378-0726 Manifold

(6) 219-8795 Plastic Cap

(7) 055-1990 Cover Vent

(8) 6V-8647 Straight Adapter

(9) 214-7566 O-Ring

(10) 228-7088 O-Ring

  1. Install vent (7) onto the bottom of the manifold (5). Cover vent (7) with plastic cap (6).

  1. Install the straight adapter (8), with O-ring (9) into the side of manifold (5).



    Illustration 3g03865649

    (10) 228-7088 O-Ring

    (11) 8C-6865 Straight Adapter

    (12) 6V-8225 Nut

    (13) 9X-8267 Washers

    (14) 8T-0275 Bolts

    (15) 6V-8837 Bolts

    (16) 294-6119 Pressure Sensor

  1. Install the straight adapter (11) into the backside of the air filter housing on the engine.

  1. Place one O-ring (4) in each of the countersunk holes on top of the manifold (5). Line up each stub on the pressure sensor (16) with the two holes on of the manifold (5) and put the sensor in place. Place clip (3) over the top of the sensor and secure to the manifold (5) using four bolts (15) and washers (13).

  1. Align both through holes on the end of the manifold (5) with two holes on the inboard side of the air filter bracket. Fasten the manifold (5) to the engine using two bolts (14) with one washer (13) on each side of the bracket and one nut (12) on each bolt.

  1. Install one end of the hose assembly (2) with an O-ring (10) on to the straight adapter (11) in the air filter housing. Install the other end of the hose assembly (2) with an O-ring (10) on to the straight adapter (8).

The serial numbers listed in Table 2 have the 359-9613 Sensor and Mounting Gp installed from the factory.

Table 2
Effective Serial Numbers    
S/N:FYR00138-UP    
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