2015/08/21 Caterpillar


New Harness Routing Used For Certain G3516H Engines {1408}

Usage:

G3516H GLM
Engine:
G3516H (S/N: GLM1-UP; GLN1-UP)
Engine News REBD0004, 21 August 2015, "New Harness Routing Used For Certain G3516H Engines". Disregard the information in the article that is listed above. Refer to the information in the following article.

Description of Change: The new harness routing used is to prevent heat damage by moving the harness away from the aftercooler bonnet.

Adaptable To: Table 1 contains the part numbers needed to move the harness. Table 2 contains the effective serial numbers for this change.

Table 1
Item     Qty     Part Number     Part Description    
1     1     0S-0509     Bolt    
2     1     0S-1617     Bolt    
3     2     0T-0573     Bolts    
4     2     2N-0402     Bolts    
5     2     357-9026     Clamps    
6     1     357-9033     Clamp    
7     1     359-6004     Bracket    
8     4     3B-1915     Bolts    
9     1     455-0225     Harness As    
10     4     4P-7581     Clips    
11     1     4P-8134     Clip    
12     7     5M-2894     Hard Washers    
13     5     7K-1181     Cable Straps    
14     2     8H-0708     Bolts    
15     1     9M-1974     Hard Washer    

Table 2
Effective Serial Numbers    
S/N:GLM00176-UP    
S/N:GLN00136-UP    
Follow the instructions below for the rerouting of the harness.

Removal Instructions




    Illustration 1g03865665

    (1) 357-9026 Clamp

    (2) 372-2934 Bracket As

    (3) 0S-1588 Bolts

    (4) 5M-2894 Hard Washers

    (5) 372-2936 Bracket As

    (6) 359-6001 Bracket As

    (7) 359-6007 Bracket As

    (8) 0S-1619 Bolt

    (9) 372-2938 Bracket As

  1. Remove five clamps (1) .

  1. Remove bracket assemblies (2), (5), (6), (7), and (9) by removing bolts (3) and (8) with hard washers (4) .

  1. Move clamp (1), bracket assembly (9), bolt (8), and hard washer (4) to Location (A) shown in Illustration 1.



    Illustration 2g03865746

    (3) 0S-1588 Bolts

    (4) 5M-2894 Hard Washers

    (7) 359-6007 Bracket As

    (10) 357-9031 Clamp

    (11) 5L-9018 Bolts

  1. Remove bracket assembly (7) and clamp (10) by removing three bolts (3) with four hard washers (4) .

  1. Remove two bolts (11) from the location shown in Illustration 2.

Installation Instructions




    Illustration 3g03865772

    (1) 357-9033 Clamp

    (2) 0T-0573 Bolts

    (3) 5M-2894 Hard Washers

  1. Install clamp (1) and two bolts (2) with two hard washers (3) in the locations shown in Illustration 3.



    Illustration 4g03866359

    (3) 5M-2894 Hard Washers

    (4) 4P-7581 Clips

    (5) 7K-1181 Cable Straps

    (6) 3B-1915 Bolts

    (7) 0S-0509 Bolts

    (8) 359-6004 Bracket

    (9) 0S-1617 Bolt

    (10) 9M-1974 Hard Washer

    (11) 2N-0402 Bolt

    (12) 357-9026 Clamps

    (13) 8H-0708 Bolts

  1. Install clips (4) with bolts (6), hard washers (3), and cable straps (5) in the three locations shown in Illustration 4.

  1. Install clip (4) with bolt (7), hard washer (3), and cable strap (5) in the location shown in Illustration 4.

  1. Install bracket (8) using bolt (9), hard washer (10), and bolt (11) .

  1. Install two clamps (12) using two bolts (13) .



    Illustration 5g03867282

    (3) 5M-2894 Hard Washer

    (5) 7K-1181 Cable Strap

    (6) 3B-1915 Bolt

    (14) 4P-8134 Clip

  1. Install clip (14) using bolt (6), hard washer (3), and cable strap (5) .
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