Cylinder Block
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| Illustration 1 | g03778556 |
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Right side view | |
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| Specification for 441-1109 Cylinder Block Gp | |||
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| Item | Qty | Part | Specification Description |
| 1 | 32 | 187-0450 Taperlock Stud | Use the following procedure to install the taperlock stud in the cylinder block: 1. Coat the lower half of each taperlock stud with 2. Install taperlock stud in the cylinder block. 3. Tighten the taperlock stud to 4. Coat the upper half of each taperlock stud with |
| 2 | 20 | 6V-3538 Dowel | Protrusion (C) of the dowel is |
| 3 | 16 | 6V-3539 Dowel | Before assembly, apply Chemtool Alpha 2000 Calcium Complex Grease.
Protrusion (D) of the dowel is |
| 4 | 4 | 7N-2328 Dowel | Protrusion (F) of the dowel is |
| 5 | 8 | 175-5060 Sleeve | Install the sleeve with the marked "TOP" toward up. |
| 6 | 1 | 3P-0656 O-Ring Seal | Before assembly, lubricate the bore lightly with clean engine oil. |
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| Illustration 2 | g03778558 |
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Front view | |
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| Item | Qty | Part | Specification Description |
|---|---|---|---|
| J | - | - | The distance from the centerline of the crankshaft bearing bore to the top of the cylinder block is |
| K | - | - | Bore in cylinder block for main bearing is |
| L | - | - | The distance from the centerline of the crankshaft bearing bore to the bottom of the cylinder block is |
| 7 | 9 | 124-1836 Bearing Cap As | The Bearing cap assembly must be installed with the part number toward the front of the block. The number of the main bearing cap must also match the cast number on the left side of each main bearing saddle. |
| Width in the cylinder block for the bearing cap assembly is |
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| Width (M) of bearing cap assembly is |
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| Protrusion of 6V-3538 Dowel from the bearing cap assembly is |
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| Illustration 3 | g03778561 |
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Front view | |
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| Item | Qty | Part | Specification Description |
|---|---|---|---|
| 8 | 18 | 3S-7079 Bolt | Use the following procedure in order to tighten the main bearing assembly: 1. Again, tighten taperlock stud (11) in the cylinder block to 2. Assemble bearing cap assembly (7), washer (9), and hand tighten the nut (10). 3. Assemble all side bolt (8) on the tab slot side of the cap and hand tighten bolt (8). Before assembly, lubricate washer face and the threads of the bolts with clean engine oil. 4. Starting at front face of the block, tighten the side bolt (8) on the tab slot side of the cap to 5. Starting at front face of the block, simultaneously tension each pair of taperlock stud (11) with either tensioner 207-5034 Stud Tensioner Tool Gp or tensioner 191-5320 Stud Tensioner Tool Gp. Apply 6. Repeat Step 5. 7. Repeat sequentially Step 5 through Step 6 for cap (2) through cap (9). 8. Assemble all side bolt (8) on the side opposite to the tab slot side of the cap and hand tighten bolt (8). Before assembly, lubricate washer face and threads of the bolts with clean engine oil. 9. Starting at front face of the block, tighten the side bolt (8) on the side opposite to the tab slot side of the cap to 10. Starting at front face of the block, tighten the side bolt (8) on tab slot side of the cap to 11. Starting at front face of the block, tighten the side bolt (8) on the side opposite to the tab slot side of the cap to |
| 9 | 18 | 1W-0122 Washer | |
| 10 | 18 | 1W-0123 Nut | |
| 11 | 18 | 1W-0121 Taperlock Stud |
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