Front Wheel, Bearing and Duo-Cone Seal - Remove
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 439-3943 | Link Bracket As | 3 |
217-9903(1) | Washer | 3 | |
8C-4032(2) | Nut | 3 | |
B | 195-3175 | Bearing Handler | 1 |
C | 422-1785 | Lifting Eye Assembly | 3 |
D | 8S-0933 | Eye Bolt | 2 |
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(1) | Rim Mounting Hardware |
(2) | Rim Mounting Hardware |
Start By:
- Remove the front wheel and brake
- Refer to Operation and Maintenance Manual, "Front Wheel Oil - Change" for the correct draining and filling procedures.
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Illustration 1 g03896024 - Remove bolts (1) and cover assembly (2).
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Illustration 2 g06155556 - Remove O-ring seal (3).
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Illustration 3 g06155550 - Remove bolts (4), plate (5), and cover (6) from cover assembly (2).
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Illustration 4 g06155558 - Remove O-ring seals (7) from cover assembly (2).
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Illustration 5 g06155560 - Remove target sensor assembly (8) from cover assembly (2).
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Illustration 6 g06160412 - Remove O-ring seal (9) from target sensor assembly (8).
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Illustration 7 g06160419 Show/hide tableIllustration 8 g06160379 - Remove bolts (10). Use two people or a suitable lifting device to remove retainer assembly (11). The weight of retainer (11) is approximately
30 kg (66 lb) . Remove shims (12). - Use Tooling (A) and a suitable lifting device to remove wheel assembly (14) and bearing cone (13). The weight of wheel assembly (14) is approximately
1194 kg (2632 lb) .Show/hide tableIllustration 9 g06160426 - Remove O-ring seal (15) from retainer assembly (11).
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Illustration 10 g06160429 - Remove bolts (16) and remove speed sensor assembly (17) from retainer assembly (11).
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Illustration 11 g06160432 - Disconnect harness assembly (18) and remove O-ring seal (19) from speed sensor assembly (17).
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Illustration 12 g06160437 - Remove bolts (20) to remove receptacle (21) from speed sensor assembly (17).
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Illustration 13 g06160440 - Remove bearing cup (22).
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Illustration 14 g06160442 - Remove Duo - Cone seals (23). Remove bearing cup (24).
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Illustration 15 g06160447 - Remove Duo - Cone seals (25).
Note: The inner Duo - Cone seal can be removed after the service brake is removed for easier access.
Show/hide tableIllustration 16 g06160455 Show/hide tableIllustration 17 g06160456 - Install Tooling (C) at three equally spaced locations onto service brake assembly (26). The weight of service brake assembly (26) is approximately
1581 kg (3486 lb) .Note: The bolt of Tooling (C) must be cut to a length of
90 mm (3.5 inch) - Remove 40 nuts (27) and 10 nuts (28).
- Remove service brake (26) from the wheel spindle.
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Illustration 18 g06160459 - Remove O-ring seal (29) from service brake (26).
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Illustration 19 g06160461 - Raise the temperature of bearing cone (30), rapidly and evenly, to
42° C (75° F) above ambient temperature. Use Tooling (B) to remove bearing cone (30). The weight of bearing cone (30) is approximately67 kg (148 lb) .Show/hide tableIllustration 20 g06160465 Show/hide tableIllustration 21 g06160473 - Remove bolts (31). Install Tooling (D) at two locations that are 180° apart. Use Tooling (D) and a suitable lifting device to remove retainer (32). The weight of retainer (32) is approximately
53 kg (117 lb) .Show/hide tableIllustration 22 g06160475 - Remove O-ring seal (33) from retainer (32).
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