XQC1600 Power Module Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Battery or Battery Cable - Disconnect
Engine - Clean
Fuel System - Prime
Fuel System Primary Filter/Water Separator - Drain
Fuel System Primary Filter/Water Separator - Drain
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Generator Winding - Test
Varistor - Inspect

Daily

Coolant Level - Check
Engine Oil Level - Check
Generator Load - Check
Power Factor - Check

Every Week

Air Inlet Filter - Inspect/Clean/Test
Battery Charger - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Bearing Temperature - Test/Record
Space Heater - Test
Stator Winding Temperature - Test
Voltage and Frequency - Check
Walk-Around Inspection

Initial 250 Service Hours

Engine Valve Lash - Check

Every 250 Service Hours

Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Initial 500 Service Hours (or at first oil change)

Speed Sensor - Clean/Inspect

Every 500 Service Hours

Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace

Every 1000 Service Hours

Air Filter (Electrical Enclosure) - Replace
Coolant Sample (Level 2) - Obtain
Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Fuel System Secondary Filter - Replace
Generator Winding Insulation - Test

Every 1000 Service Hours or 1 Year

Coolant Sample (Level 2) - Obtain

Every 2000 Service Hours

Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Generator Bearing - Lubricate
Generator Set Vibration - Inspect
Turbocharger - Inspect

Every 2000 Service Hours or 6 Months

Generator Set Vibration - Test/Record
Stator Lead - Check

Every 3000 Service Hours or 3 Years

Battery - Recycle
Battery - Replace
Coolant (DEAC) - Change
Coolant Extender (ELC) - Add

Every 4000 Service Hours

Engine Valve Lash - Check

Every 6000 Service Hours or 6 Years

Coolant (ELC) - Change
Coolant Temperature Regulator - Replace
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Every 7500 Service Hours or 1 Year

Rotating Rectifier - Check

Every 8000 Service Hours

Rotating Rectifier - Check

Overhaul

Generator Bearing - Inspect
Overhaul Considerations
Overhaul (Top End)

Commissioning

Generator Set Alignment - Check