Improved Camshafts and Rocker Arm Assemblies Are Now Available For Hydraulic Mining Shovels and Rotary Drills Equipped with C27 and C32 Engines {1123, 1210} Caterpillar


Improved Camshafts and Rocker Arm Assemblies Are Now Available For Hydraulic Mining Shovels and Rotary Drills Equipped with C27 and C32 Engines {1123, 1210}

Usage:

C32 TLD
Industrial Engine
C27 INDUSTRIAL (S/N: TWM1-UP)
C32 INDUSTRIAL (S/N: TLD1-UP)

Introduction

This Special Instruction provides information for the improved camshafts, and rocker arms used on C27 and C32 Engines.

Note: The high-pressure oil pump update mentioned in Special Instruction, REHS9247 is not required for block mounted oil filter applications. The high-pressure oil pump is only required for engine applications with a remote oil filter base installed.

Improved Rocker Arms

The new rocker arms have a coated pin that provides less friction at the roller and pin contact area. This reduced friction decreases the stress between the roller and the camshaft lobe.

The new rocker arms are direct replacement for former rocker arms. The new rocker arms are adaptable back to the first production on C27 and C32 Engines installed in Hydraulic Mining Shovels, Rotary Drills, and all other Engines.



Illustration 1g03695202
(1) Valve Rocker Arm
(2) Injector Rocker Arm
(3) Coated Roller pin

Table 1
New Reman Group  Former Reman Group  New Rocker Arm  Former Rocker Arm 
20R-3319  10R-3483  437-3880  278-1363 
20R-3323  10R-6098  437-3879  322-9168 
20R-3328  20R-1897  437-3870  384-1366 

This change is effective at the factory with engine build date of 13 March 2014, and 04 March 2014for Tier IV-specific engines.



Illustration 2g03681160
Typical 384-1367 Valve Rocker Arm
Visual reference chart for base level part identification
(4) New oil path


Illustration 3g03741305
Visual reference chart for base level part identification
The upper pictures directly below the part numbers show a cut away of the rocker arms, with or without, the oil paths.
The lower pictures show the complete rocker arms for the same part numbers above.
(5) Oil paths
(6) 203-8823 Rocker Arm
(7) 243-2465 Rocker Arm
(8) 259-6121 Valve Rocker Arm
(9) 271-3962 Valve Rocker Arm
(10) 274-5351 Rocker Arm
(11) 322-9169 Rocker Arm

Former rocker arms included various improvements, most recently the addition of an oil hole for the cam roller outer surface, shown in Illustrations 2 and 3.

Progression of Rocker Arms Groups

Refer to Table 2 for the progression of rocker arm part numbers.

Table 2
Progression of Rocker Arm Group C27/C32 ACERT Engine 
MEUI A (Same for Brake and Non Brake)  Part Number Description  Nitride Cut Threads P/N  Non Nitrided Rolled Threads P/N  Isotropic Finish Injector P/N  Isotropic Finish Variable P/N  Forged Exhaust Rocker Arm P/N  Oil Hole Forged Rocker Arms P/N  DLC and Oil Hole Forged Rocker Arms P/N(1) 
Arm Gp - Valve Rocker  243-2468  280-8043  301-5349  320-2793  342-6643  392-0066  437-3876 
Arm Gp - Unit Injector  301-5352  301-5352  301-5352  301-5352
10R-3483 
437-3881
20R-3319
(1) 
Injector Arm Assembly  243-2466  278-1363  278-1363  278-1363  278-1363  278-1363  437-3880(1) 
Injector Arm Part(2)  243-2465  274-5351  274-5351  274-5351  274-5351  274-5351  274-5351 
Exhaust Arm Gp - Valve Rocker  301-5350  320-2794  320-2794  384-1365
20R-1897 
437-3877
20R-3328(1) 
Exhaust Arm Assembly  259-6122  276-4132  301-5351  320-2795  320-2795  384-1366  437-3870(1) 
Exhaust Arm Part(2)  259-6121  271-3962  271-3962  271-3962  271-3962  384-1367  384-1367 
Intake Arm Gp - Valve rocker  301-5354  320-2796  320-2794  384-1365
20R-1897 
437-3877
20R-3328(1) 
Intake Arm Assembly  203-8824  203-8824  301-5355  320-2797  320-2795  384-1366  437-3870(1) 
Intake Arm Part(2)  203-8823  203-8823  203-8823  203-8823  271-3962  384-1367  384-1367 
MEUI C Tier IV (Same for Brake and Non Brake)  Rocker Mechanical Gp  322-9000  322-9089  437-4420 
Arm Gp - Unit Injector 322-9167  322-9167
10R-6098 
437-3878
20R-3323(1) 
Injector Arm Assembly 322-9168  322-9168  437-3879(1) 
Injector Arm Part(2) 322-9169  322-9169  322-9169 
Valve Gp 320-2794  384-1365
20R-1897 
437-3877
20R-3328(1) 
Valve Arm Assembly 320-2795  384-1366  437-3870(1) 
Valve Arm Part(2) 271-3962  384-1367  384-1367 
(1) The part numbers in bold text are the new replacement arm assembly
(2) Injector rocker arm part number is not serviced at this level.

Improved Camshafts

Exhaust and intake camshaft lobe profiles were improved by increasing the width of the lobes. This improvement provides a more uniform surface profile across width of the lobe.

Note: Some remanufactured camshafts with a former Reman part number may still utilize former design dimensions, and will not have a wider lobe. Improvements have already been introduced to achieve the same uniform profile as compared to new part numbers.

Table 3
Sales Model  New Part Number  Former Part Number  New Reman Part Number  Former Reman Part Number 
C27, C32  421-0049(1)  301-7454  20R-1893  10R-6393 
C27, C32  421-0071(2)  301-7457  20R-1894  10R-6394 
C27  421-0087(1)  301-7455  20R-1895  10R-6395 
C27  421-0097(2)  301-7456  20R-1896  10R-6396 
C27  421-0155(1)  375-8958  20R-2927  N/A 
C27  421-0176(2)  375-8959  20R-2928  N/A 
C32  421-0189(1)  375-8960  20R-2929  N/A 
C32  421-0200(2)  375-8961  20R-2930  N/A 
C27  420-0455(1)  375-8956  20R-2931  N/A 
C27  420-0456(2)  375-8957  20R-2932  N/A 
(1) Right bank
(2) Left bank

The change is effective at the factory with engine build date of 02 January 2013.

The change is effective with Reman engines built on or after 02 January 2013.

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