3500B Locomotive Engines Caterpillar


Air Lines

Usage:

3512B RR2



Illustration 1g03369756

Table 1
Specification for 385-6702 Air Lines Gp    
Item     Qty     Part     Specification Description    
1     4     6V-5103 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant.    
2     4     6V-3917 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant.    



Illustration 2g03369760

Right side view




Illustration 3g03369761

Bolt tightening sequence

Table 2
Item     Qty     Part     Specification Description    
3     10     9F-2773 Bolt     Use the following procedure in order to assemble the aftercooler assembly and tighten the bolts:

1. Assemble the seals to the aftercooler core.
2. Temporarily secure the bottom seal to the aftercooler with tape. Do not use an adhesive, a silicone lubricant, or any other lubricant for retention of the seal.
3. Assemble the aftercooler with seals to the inlet manifold.
4. Inspect the bottom seal in order to ensure that the seal is seating correctly in the recess.
5. Install the aftercooler cover.
6. Inspect the upper seal in order to ensure that the seal is seating correctly in the recess.
7. Install the cover bolts. Hand tighten the cover bolts.
8. Tighten the bolts in a numerical sequence to
24 N·m (212 lb in) as shown in Illustration 3.
9. Again, tighten the bolts in a numerical sequence to
47 N·m (35 lb ft) as shown in Illustration 3.
10. Remove the tape.    
4     12     6V-5101 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant.    

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