Maintenance Interval Schedule
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
Maintenance Recommendations
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel Filter Differential Pressure - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Walk-Around Inspection
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fuel Injector - Inspect/Adjust
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter/Water Separator - Clean/Replace
Fuel System Secondary Filter - Replace
Driven Equipment - Check
Engine - Clean
Engine Mounts - Inspect
Coolant Extender (ELC) - Add
Flexible Coupling Oil - Change
Hoses and Clamps - Inspect/Replace
Fuel Injector - Inspect/Adjust
Starting Motor - Inspect
Coolant Temperature Regulator - Replace
Speed Sensor - Clean/Inspect
Water Pump - Inspect
Maintenance Recommendations
Overhaul (In-Frame)
Overhaul (Top End)
Overhaul (Major)
When Required
Fuel System - PrimeMaintenance Recommendations
Daily
Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel Filter Differential Pressure - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Walk-Around Inspection
Every 250 Service Hours
Coolant Sample (Level 1) - ObtainCooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fuel Injector - Inspect/Adjust
Initial 500 Service Hours (or at first oil change)
Speed Sensor - Clean/InspectEvery 1000 Service Hours or Every 92 Day FRA Inspection
Engine Crankcase Breather - CleanEngine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter/Water Separator - Clean/Replace
Fuel System Secondary Filter - Replace
Initial 1500 Service Hours
Flexible Coupling Oil - ChangeEvery 2000 Service Hours or Every 184 Day FRA Inspection
Crankshaft Vibration Damper - InspectDriven Equipment - Check
Engine - Clean
Engine Mounts - Inspect
Every 3000 Service Hours
Coolant (DEAC) - ChangeCoolant Extender (ELC) - Add
Flexible Coupling Oil - Change
Hoses and Clamps - Inspect/Replace
Every Year
Coolant Sample (Level 2) - ObtainEvery 4000 Service Hours or Every Yearly FRA Inspection
Engine Valve Lash - CheckFuel Injector - Inspect/Adjust
Starting Motor - Inspect
Every 6000 Service Hours
Coolant (ELC) - ChangeCoolant Temperature Regulator - Replace
Speed Sensor - Clean/Inspect
Every 8000 Service Hours or Every 2 Year FRA Inspection
Turbocharger - InspectWater Pump - Inspect
Every 12 000 Service Hours or 6 Years
Flexible Coupling - InspectOverhaul
Aftercooler Core - Inspect/Clean/TestMaintenance Recommendations
Overhaul (In-Frame)
Overhaul (Top End)
Overhaul (Major)
Caterpillar Information System:
C32 Marine Generator Set Model View Illustrations
C32 Marine Generator Set Safety Messages
C3.3B Engines for Caterpillar Built Machines Valve Mechanism Cover - Remove and Install
C3.3B Engines for Caterpillar Built Machines Inlet Manifold - Remove and Install
C3.3B Engines for Caterpillar Built Machines Engine Oil Pressure Sensor - Remove and Install
2013/02/06 Different Water Temperature Regulators (Thermostats) are Available for G3600 Engines {1355}
C3.3B Engines for Caterpillar Built Machines Cylinder Head - Remove and Install
C175-16 Marine Propulsion Engines Engine Shutdown Occurrence
398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280} 398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280}
2013/01/21 Software Update For Proper Air Fuel Ratio Controller Operation Of Certain G3408 and G3412 Engines {1901, 1920}
2013/01/21 New Fuel Pressure Regulator and Set Screw Are Used for 3600 and C280 Engines {1252, 1254}
C9.3 Industrial Engine Fumes Disposal Filter Element - Replace - Emission Related Component
2013/01/29 Improved Software is Now Used for Petroleum Fracturing Transmissions {7620}
2013/03/01 New Suction Screen and Handle Are Used in 3500 Locomotive Engines {1302, 1302}
Work Area Vision System Maintenance Interval Schedule
C1.5 and C2.2 Industrial Engines ECM Auxiliary Output - Test
3512B, 3512C, and 3516B Generator Set Engines with Dynamic Gas Blending Electronic Control System Operation
2013/04/25 A New Hose and Tube Assembly, and Related Components Is Used on Certain C32 Marine Engines {1274}
Cat® Detect Object Detection System Event Codes
3512B, 3512C, and 3516B Generator Set Engines with Dynamic Gas Blending Detonation Sensor
Cat® Detect Object Detection System Configuration Screen
Cat® Detect Object Detection System General Information
Cat® Detect Object Detection System Main Screen
Cat® Detect Object Detection System Display