Service Tools
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Personal injury or death can result from high voltage. When power generation equipment must be in operation to make tests and/or adjustments, high voltage and current are present. Improper test equipment can fail and present a high voltage shock hazard to its user. Make sure the testing equipment is designed for and correctly operated for high voltage and current tests being made. |
Refer to each individual section of this document for the tools that are required.
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| Tools That May Be Needed |
|---|
| Clamp-on AC/DC Multimeter |
| Ratchet and Socket Sets |
| Open End and Boxed End Wrenches |
| Screwdriver Set |
| Suitable Lifting Devices |
| Jack Stands |
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| Required Tooling | ||
|---|---|---|
| Quantity | Part Number | Tool Description |
| 1 | 237-5130 | Digital multi meter |
| 1 | 12 V Battery | |
| 1 | Micro ohmmeter or digital low resistance ohmmeter (DLRO) | |
| 1 | 300-8648 | Insulation Tester - 1kV DC |
| 1 | 349-4206 | Insulation Tester - 5kV DC |
| 1 | 195-4609 | Seal Pick |
| 2 | Guide Stud
Thread Size (Inch): (3/8-16-THD by 10 inches Long) |
|
| (1) | 360-3040 | Heater |
| (1) | 364-1170 | Heater |
| 2 | FT3220(2) | Polyethylene Strips - Thickness of 5 mm or Wedge |
| 4 | FT3219(2) | Guide Stud |
| 2 | 154-6184 | Forcing Bolt |
| 1 | 6V-9139 | Adapter(3) |
| 1 | 1P-0510 | Driver Gp(3) |
| 1 | 1U-6415 | Three Jaw Puller(3) |
| 1 | 8T-5096 | Dial Indicator Gp |
| 4 | 189-0410 | Shackle As |
| Use for C175 | ||
| 1 | 279-3473 | Barring and Mounting Gp |
| 1 | 329-3831 (air assist) | Barring Tool |
| Use for 3500 | ||
| 1 | 3R-1937 | Barring Gp |
| 1 | 9S-9082 | Engine Turning Tool |
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| (1) | Only one of the two available heater should be needed. |
| (2) | Drawings for fabricated tools can be found at
https://dealer.cat.com/dealer-service-tools |
| (3) | For bearing removal. |
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| Rotor - Remove and Install Tooling | |||
|---|---|---|---|
| Tool | Qty | Part Number | Part Description |
| A | 1 | 329-1968 | Adapter |
| B | 1 | 328-1720 | Tube As |
| C | 3 | 8S-7640 | Stand |
| 3 | 8S-7611 | Tube | |
| 3 | 8S-8048 | Saddle | |
| D | 2 | FT3220(1) | Polyethylene Strips - Thickness of |
| E | 2 | 128-5049 | Guide Stud |
| F | 1 | 3E-3881 | Eyebolt |
| G | 1 | 1U-9200 | Lever Puller Hoist |
| H | 2 | 154-6184 | Forcing Bolt |
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| (1) | Drawings for fabricated tools can be found at
https://dealer.cat.com/dealer-service-tools |
Caterpillar Information System:
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