- Industrial Engine:
- 3412D (S/N: REA1-UP)
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.
Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.
Note: This kit does not contain rod bearings, main bearings, and thrust plates.
Note: For assistance with technical questions, contact your local Cat dealer.
Note: For more information, visit us at catmarinesupport.com.
Note: For access to our website you can scan the QR code below with a QR enabled device.
Illustration 1 | g03319969 |
Reference Material
Engine Model     | Engine Arrangement     | Engine Serial Number Range     | Parts Book Media     | Disassembly and Assembly Media     |
3412D     | 238-8191     | S/N:REA1-UP     | SEBP3998     | RENR1389     |
238-8190 |
Note: For ordering reference material contact your local Cat dealer.
3412D 419-8235 Major Overhaul Kit Consist
419-8235 Major Overhaul Kit Consist     | ||
Gasket Kits     | ||
Part Number     | Part Name     | Qty     |
258-8117     | Single Cylinder Liner Gasket Kit     | 12     |
420-0923     | After Cooler and Lines Gasket Kit     | 1     |
420-4866     | Rear Structure Gasket Kit     | 1     |
281-0029     | Single Fuel Injector Gasket Kit     | 12     |
420-4502     | Single Cylinder Head Gasket Kit     | 2     |
420-0925     | Central and Lower Structure Gasket Kit     | 1     |
421-1305     | Fuel System Gasket Kit     | 1     |
420-0926     | Front Structure Gasket Kit     | 1     |
421-8976     | Oil Cooler and Lines Gasket Kit     | 1     |
6V-0237     | Expansion Tank Gasket Kit     | 1     |
Additional Parts Included in This Kit     | ||
Part Number     | Part Name     | Qty     |
1R-0749     | Fuel Filter     | 2     |
1R-1808     | Engine Oil Filter     | 2     |
2B-2695     | Bolt     | 4     |
2F-4967     | Spacer     | 2     |
2K-4973     | Locknut     | 1     |
2N-2766     | Locknut     | 24     |
2N-8109     | Clamp     | 1     |
2P-1974     | Taperlock Stud     | 3     |
2P-4304     | Hollow Stud     | 1     |
2P-8669     | Gasket     | 1     |
2S-2760     | Spring     | 1     |
2Y-9255     | Spacer     | 2     |
3B-1915     | Bolt     | 2     |
3E-6773     | O-Ring Seal     | 2     |
3G-2292     | Locking Bolt     | 5     |
3K-3256     | Taperlock Stud     | 3     |
3M-0496     | Taperlock Stud     | 1     |
4F-9081     | Stud     | 1     |
4M-1336     | Ferrule     | 2     |
4N-0342     | Plate     | 1     |
4N-0685     | Bushing     | 5     |
4N-6658     | Bushing     | 2     |
4N-8150     | Spring     | 2     |
5F-0304     | Plug     | 5     |
5H-8985     | Spring Pin     | 1     |
5M-2894     | Hard Washer     | 3     |
6F-7012     | Taperlock Stud     | 4     |
6K-0806     | Cable Strap     | 6     |
6L-4428     | Taperlock Stud     | 3     |
6L-8562     | Taperlock Stud     | 8     |
6N-0977     | Bushing     | 1     |
6N-1027     | Thrust Plate     | 1     |
6V-1520     | Drain Valve     | 2     |
6V-5063     | O-Ring Seal     | 1     |
7C-7407     | Stud     | 1     |
7N-2443     | Thrust Washer     | 1     |
7W-0316     | Clamp     | 2     |
7W-6492     | Pipe Plug     | 2     |
7W-6534     | Pipe Plug     | 6     |
8M-1047     | Taperlock Stud     | 8     |
8M-2296     | Full Nut     | 8     |
8N-9758     | Clamp     | 2     |
8T-6757     | Pipe Plug     | 6     |
8T-6763     | Pipe Plug     | 4     |
9S-4190     | O-Ring Plug     | 6     |
9Y-2988     | Breather As     | 1     |
061-9456     | O-Ring Seal     | 1     |
106-1792     | Taperlock Stud     | 24     |
111-2721     | Felt Plug     | 1     |
112-3540     | O-Ring Seal     | 2     |
112-9217     | Thrust Plate     | 1     |
114-2687     | O-Ring Seal     | 2     |
114-4427     | O-Ring Seal     | 2     |
114-9224     | Spacer     | 28     |
226-4753     | Gasket     | 2     |
248-5513     | Temperature Regulator     | 2     |
293-3286     | Spacer     | 4     |
305-6843     | Guide Spring     | 24     |
392-9208     | Valve Plunger     | 2     |
Note: For assistance or technical questions contact your local Cat dealer.
Note: Refer to Illustration 2 for location of gasket kits.
3412D Engine Gasket Kit Locations
Illustration 2 | g03331009 |
(1) Aftercooler and Lines ( 420-0923 Gasket Kit ) (2) Rear structure ( 420-4866 Gasket Kit ) (3) Single Cylinder Liner ( 258-8117 Gasket Kit ) (4) Single Cylinder Head ( 420-4502 Gasket Kit ) (5) Central and Lower ( 420-0925 Gasket Kit ) (6) Fuel System ( 421-1305 Gasket Kit ) (7) Front Structure ( 420-0926 Gasket Kit ) (8) Expansion Tank ( 6V-0237 Gasket Kit ) (9) Oil Cooler and Lines ( 421-8976 Gasket Kit ) (10) Single Fuel Injector ( 281-0029 Gasket Kit ) |
Gasket Kit Consists
Single Cylinder Liner (258-8117 Gasket Kit)
258-8117 Gasket Kit (Single Cylinder Liner)     | ||
Part Number     | Part Name     | Qty     |
9L-5854     | Filler Band     | 1     |
155-0809     | Liner Seal     | 1     |
155-0810     | Liner Seal     | 1     |
155-2793     | Liner Seal     | 1     |
Refer to Illustration 2.
Aftercooler and Lines (420-0923 Gasket Kit)
420-0923 Gasket Kit (Aftercooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
3E-6773     | O-Ring Seal     | 2     |
4N-2564     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
7C-0307     | Gasket     | 1     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 3     |
112-3259     | O-Ring Seal     | 2     |
112-8186     | O-Ring Seal     | 2     |
173-2086     | Gasket     | 1     |
Refer to Illustration 2.
Rear Structure (420-4866 Gasket Kit)
420-4866 Gasket Kit (Rear Structure)     | ||
Part Number     | Part name     | Qty     |
2A-1162     | Gasket     | 5     |
2M-5446     | Gasket     | 1     |
4N-0933     | Gasket     | 2     |
5F-3144     | O-Ring Seal     | 2     |
9L-6924     | Gasket     | 1     |
9Y-6089     | Gasket     | 1     |
112-3540     | O-Ring Seal     | 2     |
114-4427     | O-Ring Seal     | 2     |
126-2702     | Integral Seal     | 2     |
142-5868     | Crankshaft Seal     | 1     |
161-7293     | Cylinder Gasket     | 1     |
198-6068     | Integral Seal     | 2     |
214-7568     | O-Ring Seal     | 4     |
226-4753     | Gasket     | 2     |
Refer to Illustration 2.
Single Fuel Injector (281-0029 Gasket Kit)
281-0029 Gasket Kit (Single Fuel Injector)     | ||
Part Number     | Part Name     | Qty     |
7W-4487     | Special Washer     | 1     |
9L-9098     | Carbon Stop Seal     | 1     |
114-3362     | O-Ring Seal     | 1     |
271-2489     | Washer Seal     | 1     |
Refer to Illustration 2.
Single Cylinder Head (420-4502 Gasket Kit)
420-4502 Gasket Kit (Single Cylinder Head)     | ||
Part Number     | Part Name     | Qty     |
1J-9671     | O-Ring Seal     | 1     |
3E-6772     | Seal     | 24     |
3S-9643     | Lip Type Seal     | 1     |
4N-0933     | Gasket     | 1     |
4N-1684     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
4N-6295     | Return Sleeve     | 1     |
4N-7253     | Chamber Gasket     | 6     |
5P-5678     | Seal     | 7M     |
5P-8119     | O-Ring Seal     | 6     |
5P-8356     | O-Ring Seal     | 2     |
6V-3831     | O-Ring Seal     | 1     |
6V-3917     | O-Ring Seal     | 4     |
7C-0307     | Gasket     | 4     |
7J-2036     | O-Ring Seal     | 4     |
7L-4774     | O-Ring Seal     | 6     |
7M-7273     | Gasket     | 1     |
8H-9204     | Felt Washer     | 6     |
8L-2779     | O-Ring Seal     | 6     |
109-0076     | O-Ring Seal     | 6     |
109-0078     | O-Ring Seal     | 5     |
112-3258     | O-Ring Seal     | 2     |
112-3540     | O-Ring Seal     | 2     |
126-2702     | Integral Seal     | 1     |
129-9452     | Exhaust Manifold Gasket     | 6     |
198-6068     | Integral Seal     | 1     |
214-7568     | O-Ring Seal     | 1     |
225-3099     | Cylinder Head Gasket     | 1     |
225-3101     | Plate Gasket     | 1     |
229-5332     | Exhaust Seal     | 2     |
272-2583     | O-Ring Seal     | 3     |
Refer to Illustration 2.
Central and Lower (420-0925 Gasket Kit)
420-0925 Gasket Kit (Central and Lower Structure)     | ||
Part Number     | Part Name     | Qty     |
2P-3760     | Gasket     | 1     |
2P-4305     | Gasket     | 4     |
4N-2630     | Spark Ignited Access Gasket     | 4     |
6N-0824     | Gasket     | 1     |
6V-5048     | O-Ring Seal     | 1     |
6V-5063     | O-Ring Seal     | 1     |
8C-3445     | Dust Cap     | 1     |
8J-4351     | O-Ring Seal     | 1     |
109-0076     | O-Ring Seal     | 3     |
109-0078     | O-Ring Seal     | 3     |
114-4427     | O-Ring Seal     | 8     |
118-5068     | O-Ring Seal     | 1     |
165-6170     | Plug     | 3     |
198-1517     | Gasket     | 1     |
214-7568     | O-Ring Seal     | 1     |
239-5572     | Integral Seal     | 5     |
343-8888     | Gasket     | 2     |
353-1648     | Oil Pan Gasket     | 1     |
Refer to Illustration 2.
Fuel System (421-1305 Gasket Kit)
421-1305 Gasket Kit (Fuel System)     | ||
Part Number     | Part Name     | Qty     |
1J-9671     | O-Ring Seal     | 1     |
1P-0436     | Gasket     | 1     |
1S-0004     | O-Ring Seal     | 2     |
2P-8643     | Gasket     | 2     |
2P-8669     | Gasket     | 1     |
2P-8697     | Gasket     | 1     |
3D-2824     | O-Ring Seal     | 3     |
3J-1907     | O-Ring Seal     | 10     |
3J-7354     | O-Ring Seal     | 3     |
3K-0360     | O-Ring Seal     | 1     |
4J-7533     | O-Ring Seal     | 1     |
4M-8303     | O-Ring Seal     | 3     |
4N-1104     | Gasket     | 1     |
4N-1105     | Gasket     | 1     |
4N-1868     | Gasket     | 1     |
4N-1870     | Housing Gasket     | 1     |
4N-7465     | Gasket     | 1     |
5F-9144     | O-Ring Seal     | 1     |
5L-8991     | Cover Gasket     | 1     |
5P-0796     | Lip Type Seal     | 2     |
5P-5601     | O-Ring Seal     | 2     |
5P-8119     | O-Ring Seal     | 12     |
6H-9691     | O-Ring Seal     | 1     |
6J-2419     | O-Ring Seal     | 1     |
6N-2508     | Gasket     | 1     |
6V-4314     | O-Ring Seal     | 1     |
6V-8977     | Lip Type Seal     | 1     |
7J-0204     | O-Ring Seal     | 1     |
8H-9204     | Felt Washer     | 14     |
8L-2779     | O-Ring Seal     | 8     |
8L-3873     | Gasket     | 2     |
114-8718     | O-Ring Seal     | 12     |
214-7568     | O-Ring Seal     | 3     |
Refer to Illustration 2.
Front Structure (420-0926 Gasket Kit)
420-0926 Gasket Kit (Front Structure)     | ||
Part Number     | Part Name     | Qty     |
4N-1156     | Regulator Cover Gasket     | 2     |
5F-3144     | O-Ring Seal     | 1     |
6N-2508     | Gasket     | 1     |
9X-7371     | O-Ring Seal     | 1     |
112-1579     | O-Ring Seal     | 1     |
112-1580     | O-Ring Seal     | 1     |
142-5867     | Crankshaft Seal     | 1     |
166-9145     | Cylinder Block Gasket     | 1     |
193-9155     | Gasket     | 1     |
214-7568     | O-Ring Seal     | 1     |
234-8937     | Integral Seal     | 1     |
Refer to Illustration 2.
Oil Cooler and Lines (421-8976 Gasket Kit)
421-8976 Gasket Kit (Oil Cooler and Lines)     | ||
Part Name     | Part Number     | Qty     |
2P-3760     | Gasket     | 1     |
4N-0933     | Gasket     | 1     |
4N-1156     | Regulator Cover Gasket     | 2     |
4N-1684     | Gasket     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 2     |
5F-0149     | O-Ring Seal     | 2     |
6N-0824     | Gasket     | 1     |
7C-0307     | Gasket     | 3     |
109-0072     | O-Ring Seal     | 4     |
109-0074     | O-Ring Seal     | 1     |
109-0076     | O-Ring Seal     | 3     |
109-0077     | O-Ring Seal     | 2     |
109-0078     | O-Ring Seal     | 4     |
343-8888     | Gasket     | 1     |
Refer to Illustration 2.
Expansion Tank (6V-0237 Gasket Kit)
6V-0237 Gasket Kit (Expansion Tank)     | ||
Part Number     | Part Name     | Qty     |
1L-8212     | Gasket     | 1     |
2N-0931     | Gasket     | 4     |
3S-9643     | Lip Type Seal     | 2     |
4L-3862     | Gasket     | 4     |
4N-1156     | Regulator Cover Gasket     | 2     |
4N-1946     | Gasket     | 1     |
4N-3858     | Gasket     | 2     |
7C-0307     | Gasket     | 4     |
9H-2282     | Starting Motor Gasket     | 1     |
109-0072     | O-Ring Seal     | 4     |
109-0074     | O-Ring Seal     | 1     |
109-0075     | O-Ring Seal     | 2     |
109-0079     | O-Ring Seal     | 2     |
110-7752     | O-Ring Seal     | 4     |
110-7753     | O-Ring Seal     | 2     |
343-8888     | Gasket     | 1     |
Refer to Illustration 2.