3508B, 3512B, and 3516B High Displacement Generator Sets Caterpillar


Refill Capacities

Usage:

3508B 5KW


NOTICE

Every attempt is made to provide accurate, up-to-date information. By use of this document you agree that Caterpillar Inc. is not responsible for errors or omissions.



NOTICE

These recommendations are subject to change without notice. Contact your local Caterpillar dealer for the most up-to-date recommendations.


Lubrication System

Lubricant Recommendations

Due to significant variations in the quality and in the performance of commercially available oils, Caterpillar recommends the following oils:

  • Cat DEO (Diesel Engine Oil) (10W-30)

  • Cat DEO (Diesel Engine Oil) (15W-40)

  • Cat DEO-ULS (Diesel Engine Oil - Ultra Low Sulfur) (15W-40)

Commercial Oils

Note: Non-Caterpillar commercial oils are as a group second choice oils. This group of second choice oils are rated by performance.


NOTICE

Caterpillar does not warrant the quality or performance of non-Caterpillar fluids.


Caterpillar developed the Engine Crankcase Fluid (ECF) specifications in order to ensure the availability of high performance commercial diesel engine oils. When the high performance commercial diesel engine oils are used properly, the availability of the high performance commercial diesel engine oils provides satisfactory life in the Cat Diesel Engines.

Note: If Cat DEO multigrade or DEO-ULS multigrade oils are not used, use only commercial oils that meet the following categories/specifications:

  • Commercial oils that meet the requirements of the Cat ECF-1-a, Cat ECF-2, and/or the Cat ECF-3 specification are acceptable for use in Cat diesel engines that are covered by this Operation and Maintenance Manual. API category oils that have not met the requirements of at least one Cat ECF specification may cause reduced engine life.

  • Commercial oils that meet the requirements of the Cat ECF-3 specification or meet the requirements of the API CJ-4 oil category are the preferred commercial alternative oils for use in all Cat diesel engines that are covered by this Operation and Maintenance Manual

Oils that meet the requirements of the CJ-4 API category are compliant with the Cat ECF-3 specification.

The following categories of oils are not approved for use in your Caterpillar Engine: API CF, API CF-4 and API CG-4.


NOTICE

Do not use single grade API CF oils or multigrade API CF oils in Caterpillar 3500 Series Engines.


Engine Oil Viscosities


NOTICE

In selecting oil for any engine application, both the oil viscosity and oil performance category/specification as specified by the engine manufacturer must be defined and satisfied. Using only one of these parameters will not sufficiently define oil for an engine application.


The proper SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. To determine the oil viscosity that is required for starting a cold soaked engine, refer to the minimum temperature in Table 1. To select the oil viscosity for operation at the highest anticipated ambient temperature, refer to the maximum temperature in the Table. Use the highest oil viscosity that is available in order to meet the required temperature during start-up.

Table 1
Engine Oil Viscosities for Ambient Temperatures 
  Ambient Temperature 
Viscosity Grade  Minimum  Maximum 
SAE 0W-20  −40 °C (−40 °F)  10 °C (50 °F) 
SAE 0W-30  −40 °C (−40 °F)  30 °C (86 °F) 
SAE 0W-40  −40 °C (−40 °F)  40 °C (104 °F) 
SAE 5W-30  −30 °C (−22 °F)  30 °C (86 °F) 
SAE 5W-40  −30 °C (−22 °F)  50 °C (122 °F) 
SAE 10W-30  −18 °C (0 °F)  40 °C (104 °F) 
SAE 10W-40  −18 °C (0 °F)  50 °C (122 °F) 
SAE 15W-40  −9.5 °C (15 °F)  50 °C (122 °F) 

Refer to Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations" for additional information that relates to lubricants.

S ·O ·S Services Oil Analysis


NOTICE

These recommendations are subject to change without prior notice. Contact your local Caterpillar dealer for the most up-to-date recommendations.


Caterpillar has developed a maintenance tool that evaluates oil degradation. the maintenance management also detects the early signs of wear on internal components. The Caterpillar tool for oil analysis is called S·O·S oil analysis and the tool is part of the S·O·S Services program. S·O·S oil analysis divides oil analysis into four categories:

  • Component wear rate

  • Oil condition

  • Oil contamination

  • Identification of oil

These four types of analysis are used to monitor the condition of your equipment. The four types of analysis will also help you identify potential problems. A properly administered S·O·S oil analysis program will reduce repair costs and the program will lessen the impact of downtime.

The S·O·S oil analysis program uses a wide range of tests to determine the condition of the oil and the condition of the lubricated compartment. Guidelines that are based on experience and a correlation to failures have been established for these tests. Exceeding one or more of these guidelines could indicate serious fluid degradation or a pending component failure. A trained person at your Caterpillar dealership should make the final analysis.


NOTICE

Always use a designated pump for oil sampling, and use a separate designated pump for coolant sampling. Using the same pump for both types of samples may contaminate the samples that are being drawn. This contaminate may cause a false analysis and an incorrect interpretation that could lead to concerns by both dealers and customers.


Refer to Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations" in order to obtain additional information about S·O·S Services oil analysis. You can also contact your local Caterpillar dealer for additional information concerning the S·O·S Services Oil Analysis program.

Lubricant Capacities

The capacity of the engine lubrication system includes the capacity of the oil filters that are installed at the factory. Auxiliary oil filter systems (if equipped) will require additional oil. Refer to the specifications that are provided by the OEM of the auxiliary oil filter system.

Table 2
Approximate Refill Capacities for 3500B Engine Lubrication Systems 
Compartment or System  3508B Engines  3512B Engines  3516B Engines 
Standard Sump  227 L (60 US gal)  318 L (84 US gal)  405 L (107 US gal) 
Deep Sump  443 L (117 US gal)  625 L (165 US gal)  807 L (213 US gal) 

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