Cat Alarm and Protection (A;P) Control Panel{7451} Caterpillar


Cat Alarm and Protection (A&P) Control Panel{7451}

Usage:

C280-16 A4F
Engine:
C175-16 (S/N: M6A1000-UP; M6B1000-UP; P6L1-UP; P5P1000-UP)
C280-16 (S/N: NKB300-UP; A4F101-UP)
Marine Engine:
C280-12 (S/N: TSJ300-UP; RML1-UP)

Introduction

Do not perform any procedure that is outlined in this Special Instruction and do not order any parts until the entire instruction has been read and understood.

This Special Instruction describes the configuration of the Marine Classification Society (MCS) Alarm and Protection System. This Special Instruction is used as a supplement for additional wiring by the customer and explains the functionality of the components.

Whenever questions arise about this product or about this Special Instruction, consult your local dealer for the latest available information.

Overview of MCS A&P Network




Illustration 1g03330293

Illustration shows the typical layout of the MCS A&P system. The following units are available in MCS A&P system:

  • MCS Controller (Diesel Control Unit (DCU) 410)

  • Shut down unit (SDU) 410)

  • Remote input/output module (RIO 410)

  • Power analyzer module (RIO 425)

  • Remote equipment interface (RP 410)

MCS Controller - These units are the engine monitoring and control units. One controller per engine is required. The MCS engine control unit utilizes a color screen and buttons for user interaction.

SDU (Shutdown Unit) - The SDU is the safety unit, which is required in class installation. This unit is completely self contained and is separate from the MCS controller. However, the MCS controller communicates with the SDU via RS-485.

RIO Input/Output - The RIO is an expansion I/O unit, which allows a maximum of four RIO units to be connected to one MCS controller. The MCS controller communicates with the RIO over an RS-485 link.

Remote Equipment Interface (RP 410) (Optional) - A REI can monitor and control a maximum of eight MCS controllers that are in the network. Several REI can monitor the same engine, or an REI can monitor separate engines. The REI communicates with the MCS controller via ethernet. Each REIcan also monitor up to four cameras.

MCS Controller Capability

The following items are a list of the functionality and content highlights of the MCS controller:

  • Dual 24V redundant supply

  • 145 mm (5.7 inch) color screen

  • 4 PT100 input channels

  • Four 4-20mA analog input channels

  • Eight switch input channels

  • One tachometer input channel

  • One ethernet Modbus RTU

  • 1 RS-485 Modbus RTU

  • 1 J1939 CAN interface

  • 1 CANopen interface

  • Two configurable relay outputs

  • Four configurable 24V outputs

  • One common alarm relay

  • Remote panel link (TCP/IP)

  • SDU link

  • RIO I/O link

  • MK-14 link

  • Internal web server configuration and support

  • Password protected configuration

  • User selectable units of measure

  • Multilingual

  • Sophisticated alarm configuration

  • Supply voltage monitoring and alarm

  • Extensive alarm list with ECM diagnostics

  • Fault codes translated into messages in selected language

  • Log of all events

  • Prelube functionality that is configurable

  • Service interval timers

  • Ambient light sensor for automatic backlight adjustment

  • Calculated fuel consumption values

  • Certified by major classification societies

The I/O capacity of the MCS controller can be expanded with the use of 1 or more of the RIO units. Refer to ""RIO Expansion I/O" "

Table 1
Signal Type     Standard     Maximum    
4-20mA     4     40    
PT100     4     36    
Switch inputs     8     24    
Thermocouples     0     8    
Configurable relays     2     24    
Configurable 24V output     4     12    
0-5V inputs     0     4    
J1939 channels     20 pages     20 pages    

Precautions Regarding Classed Systems

In a classed and type approved installation, adhere to the following guidelines.

The SDU safety unit must have a minimum of one engine speed sensor connected to the SDU.

Note: All of the modules are certified by major classification societies.

Required Tools

Table 2
Required Tools    
Tool     Part Number     Description     Qty    
A     171-4400     Communication Adapter Gp     1    
B     Version 2012B     Cat ET     1    
C     237-5130 or 146-4080     Digital Multimeter Gp     1    

MCS Controller Engine Panel Test Procedures

Use the following test procedures for MCS generator sets that are equipped with the MCS alarm and protection system. The following procedures describe the calibration and the testing of certain sensors and functional testing of the MCS A&P control panel.




Illustration 2g02177422

(1) MCS controller

(2) LCD screen

(3) Power indicator

(4) Alarm list

(5) Start

(6) Stop

(7) Menu buttons

(8) Scroll down button

(9) Scroll up button

(10) Menu




Illustration 3g03330800

Rear view of control panel

(13) Relay expansion module

(14) Shutdown unit

(15) Oil mist over switch

(16) Manual prelube switch

(17) Rapid start/stop switch

(18) Engine protection override switch

(19) Low idle select switch

(20) Manual run/stop switch

(21) Crank override switch

(22) Crank mtr select switch

(23) Local throttle

Test Procedures (Engine Running)

Pressure Sensor

  1. Disconnect the engine pressure sensor.

  1. The cable that is connected to the 1k pot also has a three pin deutsch connector. Connect the three pin deutsch connector to the machine harness where the engine pressure sensor was connected.

  1. Set the 1k potentiometer to cause a pressure within the alarm range.

    Note: For more information about the pressures within the alarm range for the C280 engine, refer to the Operation and Maintenance Manual, SEBU7876, "Alarms and Shutoffs".

  1. Verify that the alarm lamp flashes and the horn sounds.

  1. Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.

  1. Disconnect the 1k pot from the harness connector that is used for the engine pressure sensor. Plug the harness connector into the engine pressure sensor.

  1. Verify that the alarm is no longer on the alarm list.

    Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.

Differential Pressure Sensor

  1. Disconnect the engine pressure sensor.

  1. Connect a three pin deutsch connector to the harness.

  1. Set the 1k potentiometer to cause a pressure within the alarm range.

  1. Verify that the alarm lamp flashes and the horn sounds.

  1. Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.

  1. Disconnect the 1k pot from the harness connector that is used for the engine pressure sensor. Plug the harness connector into the engine pressure sensor.

  1. Verify that the alarm is no longer on the alarm list.

    Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.

Temperature Sensors

  1. Disconnect current engine temperature sensor.

  1. Connect a three pin deutsch connector to the harness.

  1. Set the 10k potentiometer to cause a temperature reading within the alarm range.

  1. Verify that the alarm lamp flashes and the horn sounds.

  1. Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.

  1. Disconnect the 10k pot from the harness connector that is used for the temperature sensor. Plug the harness connector into the temperature sensor.

  1. Verify that the alarm is no longer on the alarm list.

    Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.

Power Supplies (Primary & Secondary)

  1. Manually trip the secondary circuit breaker. The secondary circuit breaker is located in the engine power distribution panel.

  1. After 10 seconds, the secondary power failure will be displayed on the controller.

  1. Verify that the MCSC display alarm lamp flashes and the horn sounds.

  1. Press the "Acknowledge" button.

  1. Reset the circuit breaker.

  1. Verify that the secondary power failure is not displayed on the alarm list.

  1. Repeat Steps 1 through 6 for the primary circuit breaker.

Wire Break Detection (Shutdown Switches)

  1. Disconnect the connector from the appropriate sensor.

  1. Verify that the alarm lamp flashes and the horn sounds.

  1. Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys in order to select the desired alarm.

  1. Verify that the alarm is for a broken wire.

  1. Acknowledge the alarm.

  1. Verify that the alarm remains.

  1. Reconnect the connector to the sensor.

  1. Verify that the alarm is no longer on the alarm list.

Start Failure

  1. Disconnect the starter.

  1. Verify that the MCS controller attempts to start the engine 3 times.

  1. Complete the following steps after the third start attempt.

    1. Verify that the MCS controller does not attempt to continue to start the engine.

    1. Verify that the MCS controller announces a "Start Failure Alarm".

    1. Acknowledge the alarm.

  1. Disconnect the auto start wiring.

  1. Reconnect the engine starter.

Coolant Level (Switch)

  1. Verify that there are no active alarms.

  1. Use Cat ET to change the coolant level sensor parameter to "Installed".

  1. Verify that the switch is open.

  1. After 30 seconds, verify that the alarm lamp flashes and the horn sounds.

  1. Use Cat ET to change the coolant level sensor parameter back to "Uninstalled".

  1. Verify that the alarm is no longer active.

  1. Place the switch back to the default state.

Manual Start/Stop

  1. Start the generator set. Use the "Start" button that is located on the front of the MCS controller.

  1. Verify that the "Stop" button on the front of the MCS controller stops the generator set.

  1. Restart the generator set in order to verify that the emergency stop on the front of the control panel will stop the package.

Overspeed

  1. Connect a computer, that has Cat ET software, to the unit. Start Cat ET.

  1. Initiate the engine overspeed test.

  1. Navigate to the "Diagnostics" dialog. Select "Diagnostics Tests", then select "Override Parameters".

  1. Initiate the engine overspeed test by double clicking "ON".

  1. Increase the engine speed past the trip point.

  1. Verify that the engine has shutdown.

  1. Verify that the alarm lamp flashes and that the horn sounds.

  1. Verify that the alarm list displays an alarm for engine overspeed. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.

Speed Control

  1. Set the "Idle/Rated" switch for idle. Verify that the engine idles at the correct speed.

  1. Set the switch for rated.

  1. If a load share module or manual speed control device is installed, perform the following instruction. Rotate the speed adjustment potentiometer until the speed of the engine is 100 rpm below the rated speed.

  1. Unplug the speed adjustment potentiometer.

  1. Verify that the engine runs at the correct rated speed.

  1. Connect the speed adjustment potentiometer.

Cam Sensor

  1. Disconnect the cam speed sensor.

  1. Verify that the primary pickup failure alarm is displayed.

  1. Verify that the engine speed is unaffected.

Crank Sensor

  1. Disconnect the crank speed sensor.

  1. Verify that the primary pickup failure alarm is displayed.

  1. Verify that the engine speed is unaffected.

Wire Terminal Location Overview




Illustration 4g01954311

Terminal locations for the MCS controller

Refer to Table 3 for the location of the wire terminals that are located on the rear lid of the MCS controller.

Table 3
Power Supply for the Inputs and Auxiliary Power Outputs    
Terminal     Function     Input/Output    
1     24VDC primary supply     Input    
2     0V primary supply     Input    
3     24VDC secondary supply     Input    
4     0V secondary supply     Input    
5     24VDC supply out 1A.     Output    
6     0V supply     Output    
System Power Supply    
7     24VDC 0.2A power supply     Output    
8     Power on 24VDC     Input    
9     0V Optocoupled power supply     Output    
10     0V power supply     Input    
Switch Input Channels    
16     24VDC 0.2A supply for switch inputs     Output    
17     #1 switch input 24V     Input    
18     #2 switch input 24V     Input    
19     #3 switch input 24V     Input    
20     #4 switch input 24V     Input    
21     #5 switch input 24V     Input    
22     #6 switch input 24V     Input    
23     #7 switch input 24V     Input    
24     #8 switch input 24V     Input    
25     0V Optocoupled for switch input     Output    
26     0V for switch input     Input    
4-20mA Inputs    
27     24VDC for 4-20mA sensor supply     Output    
28     #1 4-20mA input     Input    
29     #2 4-20mA input     Input    
30     #3 4-20mA input     Input    
31     #4 4-20mA input     Input    
PT100 Inputs    
32     #1 PT100 A     Input    
33     #1 PT100 B     Input    
34     #1 PT100 C     Input    
35     #2 PT100 A     Input    
36     #2 PT100 B     Input    
37     #2 PT100 C     Input    
38     #3 PT100 A     Input    
39     #3 PT100 B     Input    
40     #3 PT100 C     Input    
41     #4 PT100 A     Input    
42     #4 PT100 B     Input    
43     #4 PT100 C     Input    
Input for Pickups    
44     #1 Pickup A     Input    
45     #1 Pickup B     Input    
CANopen Interface (COM 5)    
46     #1 CANopen Shield     Input    
47     #1 CANopen Low     Input    
48     #1 CANopen High     Input    
CAN J1939 Interface (COM 4)    
49     #1 CAN J1939 Shield     Input    
50     #1 CAN J1939 Low     Input    
51     #1 CAN J1939 High     Input    
MODBUS RTU (COM 3)    
52     Modbus 0V     N/A    
53     Modbus shield     N/A    
54     Modbus low     N/A    
55     Modbus high     N/A    
56     Modbus +24VDC supply     N/A    
RIO Remote System I/O Interface (COM 2)    
57     RIO remote I/O interface shield     Input/Output    
58     RIO remote I/O interface low     Input/Output    
59     RIO remote I/O interface high     Input/Output    
SDU Safety Unit Interface (COM 1)    
60     SDU safety unit interface shield     Input/Output    
61     SDU safety unit interface low     Input/Output    
62     SDU safety unit interface high     Input/Output    
Configurable Relays    
63     #1 Configurable relay normally closed (NC)     Output    
64     #1 Configurable relay closed (c)     Output    
65     #1 Configurable relay normally open (NO)     Output    
66     #2 Configurable relay NC     Output    
67     #2 Configurable relay C     Output    
68     #2 Configurable relay NO     Output    
Configurable 24VDC Outputs    
69     #1 Configurable output 24VDC     Output    
70     #2 Configurable output 24VDC     Output    
71     #3 Configurable output 24VDC     Output    
72     #4 Configurable output 24VDC     Output    
Common Alarm Relay    
73     Common alarm relay NC     Output    
74     Common alarm relay C     Output    
75     Common alarm relay NO     Output    
Fixed 24 VDC Outputs    
79     Energize to shutdown 24VDC.     Output    
80     Energize to stop (ETS) 24 VDC     Output    
81     Energize to run (etr) 24 VDC     Output    
82     Engine run 24vdc     Output    
83     Crank 24VDC     Output    
84     Activation for the Prelube 24VDC     Output    
85     +24 VDC Supply for fixed functional inputs     Output    
86     Prelube complete 24 VDC switch input.     Input    
87     Start disabled 24 VDC switch input.     Input    
88     Automatic mode 24 VDC switch input     Input    
89     Automatic start 24 VDC switch input     Input    
90     Automatic stop 24VDC switch input     Input    
91     Remote start 24VDC switch input     Input    
92     Remote stop 24VDC switch input     Input    
93     Remote acknowledge/silence input alarm 24VDC     Input    
94     Shutdown override switch input 24VDC     Input    
95     In gear 24VDC switch input     Input    
96     #1 Configurable input 24VDC switch input     Input    
97     #2 Configurable input 24VDC switch input     Input    
98     0V Optocoupled for fixed functional inputs     Input    
99     0V For fixed functional inputs     Input    
Ground    
100     Ground     N/A    
Ethernet MODBUS/TCP (COM 6)    
COM 6     RJ45 Ethernet connection     Input/Output    
Console (COM 7)    
COM 7     DSUB-9 Serial port(RS-232)     Input/Output    
MK-14 Relay Expansion Module Link (COM 8)    
COM 8     DSUB-15     Input/Output    

Electrical Connections

General

All cables must be shielded in order to protect against EMC noise.

Note: The screen of all cables must be connected to ground. The screen of all cable must not be connected to 0V. Some cables must be kept separate from other signals. Other cables can be shielded.

Primary Power Supply

The MCS controller is designed to run on 24VDC supply voltage.

Requirements for the Power Supply

The valid full range of functionality for the system is 18VDC through 32VDC. The minimum capacity for the system is 5 amp.

Use at least a wire that is 1 mm2 (18 AWG) in diameter for the power supply. Use a twisted pair wire to minimize the effect of noise on the supply cables. Connect the cables straight from the battery and keep the cables as short as possible.

Secondary Power Supply

Note: A secondary power supply is mandatory for MCS compliance for all class installations. Secondary power comes in through the interconnections of the unit, not as a separate feed.

The secondary supply can be connected to a redundant power supply in order to ensure sufficient supply voltage upon cranking the engine. Without a separate secondary supply, a crank can result in a reboot of the MCS controller.

General Information for the Power Supplies

The MCS controller supports optocoupled inputs and outputs on several terminals. Optocoupling is not used in the factory configuration, but can be used by configuring the MCS controller using the information in 4.

Table 4
Purpose     Jumper     Comment    
Power the MCS controller.     7-8 and 9-10     Disconnect jumper wire from terminals 7 and 8 in order to set the MCS controller into "System Off" mode.    
Activate the switch inputs.     25 and 26     Disconnect this jumper if an external 24VDC supply is used to activate the switch inputs.    
Activate the fixed functions.     98 and 99     Disconnect this jumper if an external 24VDC supply is used to activate the functions.    

System Off Mode

The MCS controller appears to be shut down in the "System off" mode. To set the MCS controller to "System Off" mode, remove the strap between terminal 7 and terminal 8. The 24VDC on terminal 7 is protected with a 10mA automatic fuse for Optocoupled use. Alternatively, this function can be activated with an external 24VDC supply. If an external power supply is used, do not connect any jumpers, and do not use terminal 7 and terminal 10. To activate the MCS controller, connect a 24 VDC supply to terminal 8, and connect the 0V to terminal 9.

Switch Input Channels

There are eight configurable switch input channels which can be used to detect the status of switches in the installation. Each state of the channel is controlled by the 24VDC switch input terminal and the +0V optocoupled terminal. Refer to Table 5.

Table 5
Voltage     Function    
0-2V     Logic "0"    
8-32V     Logic "1"    
2-8V     Undefined (1)    
( 1 ) Avoid this area.

Table 6
Switch Input     Voltage    
Overvoltage Protection     40VDC    
Disconnected     0V    

The 24VDC which is on terminal 16 shall be used for the supply for the switch input. This terminal is protected with a 40mA automatic fuse.

Normal Use

Terminal 25 and terminal 26 are jumpered in normal usage. Terminals 17 through 24 are connected to 24V through external switches.

Optocoupled Use

For optocoupled use, terminal 25 and terminal 26 are not jumpered. External voltage input between terminals 17 through 24 and terminal 25 is electrically isolated from the MCS controller by the means of integrated optocoupled devices.

4-20mA Input Channels

There are four configurable 4-20mA analog sensor inputs. A warning will be displayed if the signal is out of the sensor range. The update rate is 2 Hz. The following values are out of the range of the sensor:

  • Less than 4mA short

  • Greater than 24mA broken

PT100 Input Channels

There are four PT100 input channels. The four channels support PT100 sensors with two or three wires. The update rate is 2 Hz. A warning will be displayed if the signal is out of the range of the sensor. The following values are out of the range of the sensor :

  • Less than 90 Ω

  • Greater than 390 Ω

Magnetic Speed Sensor

The primary speed sensor is connected to the SDU. However, and additional speed sensor can be connected to the MCS controller.

Connect the magnetic pickup to terminal 44 and terminal 45.

The signal strength should be 2.5 Vppthrough 30 Vpp. The range for the sensor is 0 through 10 kHz.

Note: The cable for the pickup must not be shielded to ground at the end of the pickup. Do not ground the shield to 0V.

CANopen Interface

The CANopen interface is the interface of communication for the remote panels or equipment. The CANopen interface is able to communicate all signals that are available in the MCS controller. Refer to Table 7 for the terminals that are used in the CANopen circuit.

Table 7
Terminal     Function    
46     CANopen shield    
47     CANopen low    
48     CANopen high    

CAN J1939 Interface

The CAN J1939 CANbus interface is connected to the electronic control module (ECM) of the engine. The following terminals that are listed in Table 8 are used for the CAN interface:

Table 8
Terminal     Function    
49     J1939    
50     CAN low    
51     CAN high    

MODBUS RTU RS-485 (COM 3)

The MODBUS RTU can be connected with common 0V or electrically isolated through optocouplers. The following terminals that are listed in Table 9 are used in the Modbus circuit:

Table 9
Terminal     Function    
52     0V    
53     Shield    
54     Low    
55     High    
56     + 24VDC    

Note: The power source must be independent, if using opto-isolation.

RIO and PAM Remote I/O Link (COM 2)

A maximum of four RIO units can be connected. The following terminals are identified in Table 10:

Table 10
Terminal     Function    
57     Shield    
58     Low    
59     High    

SDU Shutdown Unit Link (COM 1)

The following terminals that are used for the shutdown module are identified in Table 11:

Table 11
Terminal     Function    
60     Shield    
61     Low    
62     High    

Configurable Relays

There are two configurable relays on the MCS controller, which are called relay 1 and relay 2. Each relay may be enabled or disabled. Operation of the relays can be controlled by selecting one of the events that are available through the configuration, if one of the two relays are enabled. The center tap of the relay contact is secured with a 1 amp automatic fuse. For additional configurable relays, see the section about optional MK-6 or MK-14 units.

Configurable 24 VDC Outputs

There are four configurable 24 VDC outputs on the MCS controller, which are Config 1 to Config 4. Each output may be enabled or disabled. Operation is controlled by selecting one of the events that are available through the configuration, if the four configurable outputs are enabled.

Common Alarm Relay

The relay is activated in a normal situation, and releases for any alarm. The center tap is secured with a 1 amp fuse.

Spare 24VDC Outputs

This output is for future use. There are no connections to these terminals.

Shutdown Output

The "Shutdown Output" activates when the MCS controller activates an automatic engine safety shutdown. However, the "Shutdown Output" does not activate for a normal engine stop.

Fixed 24VDC Outputs

Use this 24VDC supply output in order to power all of the inputs in the wire terminal 86 through terminal 97.

Energize to Stop (ETS)

The ETS is activated on a normal engine stop or an automatic engine safety shutdown has occurred. This output remains activated for a few seconds after the engine has stopped.

Energize to Run (ETR)

The ETR is activated shortly before the MCS controller starts the engine. This output stays activated when the engine is running. The ETR deactivates on any stop command.

Running

The "Running" output activates when the engine has reached crank terminate. The output deactivates at any stop command.

Crank

The output activates in order to engage the starting motor. This output is disabled when the engine is running.

24VDC Supply for Fixed Function Inputs

Use this supply output in order to power all the inputs for terminals 86 to 97.

Automatic Start

Apply this signal in order to start the engine according to the MCS controller start configuration.

Note: The input for this terminal is disabled if automatic mode is inactive.

Automatic Stop

Apply this signal in order to stop the engine according to the MCS controller stop configuration.

Note: The input for this terminal is disabled if "Automatic Mode" is inactive.

Remote Start/Stop

Apply a signal to either of these inputs in order to activate the function. The "Remote Start" and "Remote Stop" work independently of the "Automatic Mode" setting.

Acknowledge

This input acknowledges all new alarms.

Shutdown Override

The "Shutdown Override" input disables all shutdowns. However, "Shutdown Overide" does not disable SDU shutdowns. In order to override the SDU, configure an MCS controller relay with the function "Shutdown Override". Connect this signal to the SDU "Shutdown Override" input.

Note: Overspeed shutdown will always be enabled for the MCS controller and SDU.

The MCS controller will indicate that the "Shutdown Override" is activated by displaying an alarm. The MCS controller will display a "SO" symbol when "Shutdown Override" is active in the status bar, which is the top line of the screen.

Configurable Inputs

The two channels for this input can be configured by using the web server. Connect the input to 24VDC in order to activate the configured function.

Ground

Connect terminal 100 to the ground. 0VDC and the ground must be separated.

Communication Interfaces

This section describes various communication interfaces that are available for the MCS controller.

Other Communication Interfaces

Ethernet Modbus/TCP (COM 6)

The MCS controller connects to a Local Area Network (LAN) or to a computer through a CAT-5 network cable that. The connection is made to the RJ45 port COM 6. The IP setting of the MCS controller and/or the local computer must be set in order to access the configuration menu of the MCS controller. The IP setting must be done from a personal computer. The MCS controller has a built-in DHCP server for use with a single personal computer.

Console (COM 7)

The COM 7 port is used for factory service.

MK-14 Relay Expansion Link (COM 8)

Connect the 15 pin DSUB connector from the optional MK- 14 relay expansion module here. The function on each relay is configured in the MCS controller web server.

USB Memory Interface

This interface is only used for USB memory sticks. This interface has two main functions.

  • Load a configuration file

  • Load a firmware file

This interface can also be used in order to load a new firmware file to any of the remote panels that are connected. Upgrade the remote panels before upgrading the firmware.

First Power On

Before the MCS controller is powered, ensure that the MCS controller is installed in the proper location. Refer to ""MCS controller Engine Panel Installation" ".

First Power On Wizard

The MCS controller will display the first power on wizard, at the initial start-up of the MCS controller, or after a factory reset of the panel.

All the settings are available in the menu interface.

Selection of the Installation Language

  1. Press the up arrow or the down arrow in order to select the desired language from the menu, or press "OK" if the default language is desired.

  1. Press "Edit" in order to enter the menu of languages.

  1. Press the left arrow or the right arrow in order to scroll through available languages.

  1. Press "OK" in order to choose the language that is desired.

  1. Press "OK" to go to the next step.

Choosing the Administrator Password

Use the following steps in order to add the default pin code of (1234).

  1. Press the right arrow in order to choose the administrator password.

  1. Press the "Add" button in order to enter the number "1". Press the right arrow once in order to select number "2" on the keypad. Press "Add" in order to enter default pin code. Continue with "3" and "4" in the same manner. Press "Clear" in order to correct any mistakes.

  1. Press "OK" in order to continue once all four numbers of the code have been entered.

  1. Enter a new pin code by entering the new numbers on the virtual keypad in the same way and press "OK" in order to continue.

  1. Confirm the new pin code and press "OK" in order to proceed to the next step.

Selecting an IP Address

  1. Press the right arrow in order to select an IP address.

  1. Press the up arrow or the down arrow in order to scroll between the four groups of numbers.

  1. Press "Edit" in order to change the numbers in the selected group.

  1. Press the up arrow or the down arrow in order to change each digit and press the left arrow or the right arrow in order to scroll through digits that can be changed. Press the "Cancel" button in order to keep the previous value. Press the "OK" button in order to choose a new value for the IP address. The previous number will be used, and no error messages will be displayed, if an invalid number is entered into the IP address.

  1. Valid numbers that can be entered into the IP address for the first set of numbers are 1 through 254. Valid numbers that can be entered into the IP address for the second and the third set of numbers are 0 through 254. Valid numbers that can be entered into the IP address for the fourth set of numbers are 2 through 254. Numbers that are used in the IP address depend on the network connection of the MCS controller. The last two digits in the fourth group will set the engine number for this MCS controller. For example, entering 213 becomes engine number 13.

    Note: In order to decide which IP address to use, refer to ""Connecting to the MCS controller" ".

  1. Press the next button only in order to continue without changing the IP address of the MCS controller.

Load a Configuration

Note: The MCS controller firmware contains all of the standard factory configurations for Caterpillar applications.

  1. Press the right arrow in order to load a configuration.

    Note: The firmware contains all of the standard configurations for Caterpillar applications.

  1. Press the up arrow or the down arrow in order to select the configuration menu, or press "Next" in order to use the factory default.

  1. Press "Edit" in order to enter the configuration menu.

  1. Press the left or the right arrow in order to scroll through the available configurations.

  1. Press "OK" in order to choose the configuration that is desired.

  1. Press "Next" in order to go to the next step.

Restarting the MCS controller

  1. Press "Restart" in order to activate the new settings and display the main menu.

Configuration of the MCS Controller

The configuration of the MCS controller is explained in this section. The MCS controller may be configured in one of two ways.

A point of entry for the configuration of the MCS controller is available in the menu for quick changes.

Note: This manual will not give a detailed description of the configuration interface for the panel menu. Only the web server menu operation is covered.

The MCS controller has a built-in web server, which offers full access to the configuration of the MCS controller.

The internet browsers that are listed in Table 12 are approved for use.

Table 12
Internet Browser     Version    
Internet Explorer     7.0 or higher    
Firefox     3.0 or higher    

Connecting to the MCS Controller

The MCS controller can be connected directly or the MCS controller can be connected through a Local Area Network (LAN).

Note: Check the configuration of the LAN with the LAN manager if an existing ethernet connection is used.

The components in the MCS A&P system use fixed IP addresses which must be set manually.

  1. Connect an end of the ethernet cable to the laptop computer and connect the opposite end of the ethernet cable to the ethernet port of the MCS controller. (COM 6). Connect to an open port on the ethernet switch if the MCS controller is connected to remote panels or other MCS controllers via and ethernet switch.

  1. Select "Version Information" in the main menu of the MCS controller. Note the IP number. The default IP number from the factory is 192.168.0.101.

  1. Press "Enter", and note the login screen.

  1. Refer to Table 13 for the username and the password for the login screen.

    Table 13
    Password     Username    
    1234     MCS Controller    

Changing the IP address of the MCS Controller

The IP address of the MCS controller can easily be changed, if necessary. The MCS controller uses a fixed IP address, which is set during the initial powerup sequence of the MCS controller. The IP address may also be changed through the panel menu on the MCS controller by selecting the following items in the listed order: menu, configuration, miscellaneous and configuration of the network.

The factory default for the IP address of the MCS controller is 192.168.0.101. All components in the LAN must have the first three groups of numbers in the IP address. The last group of numbers in the IP address must be unique within the LAN. Also, the last two digits of the IP address will represent the engine number. For example, an MCS controller with an IP address of 192.168.0.104 will be assigned to the fourth engine.

Use the up arrow or the down arrow in order to select each of the four groups of numbers. Press "Edit" in order to edit each group of numbers.

IP Address Convention

The default IP address from the factory is 192.168.0.101. The first three groups of numbers for the IP address must be identical for all components in the LAN.

Note: The last three digits in the IP address must be unique within the LAN. Also, the two last digits in the IP address must represent the engine number.

Connecting the MCS Controller to a PC

Make sure that the ethernet network configuration of the computer is set to receive an IP address automatically. Select the following menu options in the listed order from the panel menu on the MCS controller: Menu and Connect a Personal Computer.

Press the down arrow and then Toggle. The DHCP server will now be active for 10 minutes.

Connect the PC to the MCS controller with a CAT-5 ethernet cable. The DHCP server will automatically set up the PC in order to communicate with the MCS controller. Use of the network is needed some times to reset or use the network repair function for the ethernet connection of the PC. The process is used for the PC to receive the new IP address.

Alternatively, set the IP address of the PC manually to a free IP address in the same subnet as the MCS controller. For example, if the IP address of the MCS controller is 192.168.000.101, the PC may use any IP address that starts with 192.168.000 except 192.168.000.101.

Connecting the MCS Controller to a LAN with a Dynamic Host Configuration Protocol (DHCP) Server

In order to use a LAN with a DHCP server, the IP address that is used by the MCS A&P system components must be set outside the range of the IP address. Most DHCP servers are configured with the range of the IP address outside the fixed address of the servers.

For example, if the subnet of the LAN is 192.168.230 and the DHCP's IP address range is set to 50 through 210, then the following would be valid IP addresses: 192.168.230.211, 192.168.230.007 and 192.168.230.231

Note: Do not use the DHCP server that is built into the MCS controller with a LAN. Two DHCP servers in the same LAN create a mismatched IP addresses.

Connection to a LAN That Uses a Fixed IP Addresses

Set the IP address of the MCS controller to a free IP address within the subnet of the LAN.

Factory Defaults for the MCS Controller

Factory defaults only take place at the initial powerup sequence of the MCS controller. The existing configuration of the IP address must be kept even throughout the factory reset. Refer to Table 14.

Table 14
Factory Resets    
IP address     192.168.000.101    
Subnet     192.168.000    
Subnet mask     255.255.255.000    

The range for the DHCP IP addresses is 101 through 199 within the subnet, which is defined by the IP address of the MCS controller.

Configuration of the Web Server




Illustration 5g03215256

Home screen of the MCS controller

The MCS controller can be configured after the user has logged in. The following items are on the main menu of the web server.

Home Screen for Web Server Configuration

The home screen lists the following menu items:

  • MCS controller

  • RIO

  • SDU

  • MK-6/14

  • Versions

  • Troubleshooting

MCS Controller

The Home menu is the top-level menu for the entire MCS controller configuration. The configuration is saved in the configuration file, which is located in the MCS controller.

RIO

The RIO menu option is the top level for the optional I\O modules. The configuration for the RIO is saved to the configuration file for the MCS controller.

SDU

The SDU menu option is the top level for the SDU safety unit configuration. The SDU is mandatory in classed installation. The configuration for the SDU is saved in the SDU, and the configuration is stored in the MCS controller configuration file, which is located in the MCS controller.

Additional Relay Module (ARM)

The ARM menu option provides the option in order to assign a function to the optional relay module.

Versions

This menu option is the top-level menu item that lists the hardware and the software version of the MCS controller, and the software of the SDU.

Troubleshooting

In this section, the user is able to troubleshoot the following items:

  • I/O module

  • RIO units

  • Communication on the MCS controller

MCS Controller Home

The following items are displayed within the MCS controller home screen.

Password

The configuration for the MCS controller is password protected with a pin code. Complete the following steps in order to reset the password.

  1. In order to change the password, select the password option, and type in the old password.

  1. After the old password has been entered, type in the new password twice.

File

A new configuration file can be loaded in order to change the configuration of the MCS controller. The following two options are available for loading a new file:

  • Factory Default

  • User Uploaded

Factory Default - The factory default menu option is a predefined configuration file from the factory that can be opened.

User Uploaded - The user uploaded menu option lists the files that are previously uploaded to this MCS controller. Select a file to use as the new configuration file for the MCS controller.

Saving a File

The current configuration of the MCS controller is saved in a file. The default file extension is .cfg.

Upload to MCS Controller

The firmware can be updated whenever a new version of firmware is available. A new configuration file can be loaded into the panel menu of the MCS controller.

The latest version of firmware can be obtained from Service Information System (SIS). The file must be saved as dcu410_release.tar.gz.

Note: The MCS controller and REI firmware must be matched.

The list of matched firmware in the MCS controller is listed below in Table 15.

Table 15
REI     MCS Controller     Release Date    
1.0     1.1     October 2007    
1.1     1.2     March 2008    
1.2     1.3     November 2008    
1.4     1.4     October 2009    

MCS Controller I/O Configuration

The I/O section contains menu items for input and output signals that are used in the MCS controller. The menu items are separated into two different sections.

Configuration inputs - I/O input channels are configured in this section. The following items are all examples of configuration inputs: 4-20 mA, PT100 and Switch inputs

Configuration outputs - This section is for configurable outputs. A signal or a function can be assigned to an 24V output or to a relay.

Note: Always remember to press the "Submit" button after each change on the configuration pages. No changes will be saved until this button is pressed.

Engine Speed

The engine speed sensors are configured, and the overspeed point is set within the tab for engine speed.

Source

The MCS controller can read engine speed from a maximum of three sources that are listed in Table 16.

Table 16
Source     Comment    
J1939     The J1939 CANbus is connected to terminals 49 through terminal 51(COM 4).    
MCS controller     Magnetic pickup that is locally connected to the MCS controller on terminal 44 and terminal 45    
SDU     One of the two pickups connected to the SDU. The SDU has a strategy for selecting from the two connected pickups.    

The sources for engine speed are prioritized. The MCS controller will use the sensor that is assigned as the primary engine speed sensor. The secondary source will be used if the primary source is lost. The third source will be used if the secondary source is lost.

Local Pickup

The tooth count of the flywheel must be set at the following locations:

  • Local pickup (If equipped)

  • "MCS controller" source

General Configuration

The following items are the options under the general configuration heading :

RPM rounding - The displayed value is rounded to the nearest rpm.

RPM setpoint - Set engine rpm.

RPM Ready to take Load - The signal can be configured to an output relay. This function is activated when a specified rpm is reached. This function does not deactivate if the rpm falls below the specified value. In order to deactivate this function the user must select the stop command.

RPM Nominal Speed - The nominal speed of the engine, which is used in order to calculate the overspeed and the rpm overspeed test setpoints

General

The channel use heading is located below the general heading. This function is used in order to select the location of the signal that will be displayed. Select the MCS controller+REI option in order to display the instrument in the MCS controller and in the REI.

Display

The values that are listed in the display menu define the appearance of the instrument widget.

Display Unit - The unit of measure which follows the signal

Display Range Minimum - The minimum value that is displayed. Normally, the minimum value is zero.

Display Range Maximum - The maximum value that is displayed. For an engine which runs at 1500 rpm nominally, a typical maximum setting would be 1800 RPM.

Display Major Divider - The rpm value that is written by the instrument widget.

Display Minor Divider - These marks are located between the major divider marks.

Display Multiplier - The multiplier value is printed in the meter for the RPM.

Overspeed

RPM Overspeed - This function indicates that the engine has exceeded a specified overspeed limit.

RPM Overspeed Delay - This function delays the alarm or shutdown for a specified time. Typically, the setpoint is 100 milliseconds.

RPM Overspeed Shutdown Enabled - This function allows the user to select the behavior of the overspeed. Select "Yes" in order to shut down the engine. Select "No" in order to disable overspeed shutdown.

Note: Disabling the MCS controller overspeed option is valid for the MCS controller only. The SDUcan perform a shutdown of the engine.

Switch

Select any of the eight switch channels. For each channel, set the following parameters.

Channel Use

Select "Event" if this setting is active.

Select "Silent event" for an active channel, but do not select any alarms for the panel. The alarm will be available on communication only.

Event

Select one of the following options:

  • Warning

  • Alarm

  • Shutdown

  • None

Note: Selecting "None" means that no events will occur.

Input State

The following options can be selected:

  • Normally open

  • Normally closed

Normally Open - Normally open indicates that the contact must close in order to create the event.

Normally Closed - Normally closed indicates that the contact must open in order to make the event.

Note: Normal signifies a running engine with no alarm.

Delay Before Event

Choose the desired time of continuation before the event is triggered. The following values are typical setting for the time delay:

  • 2 seconds for low engine oil pressure

  • 5 to 10 seconds for high engine coolant temperature

On Run Only

Select "Yes" if the state of the switch normally changes with operation of the engine. The switch will only activate the alarm when the engine is running. Selecting the "Yes" option is a typical setting for all pressure switches.

Delay After the Engine Is Running

Note: The "Delay After the Engine Is Running" selection is available if the "On Run Only" option is selected.

The switch event is disabled for the specified number of seconds after the engine is running. After the timer has elapsed, the channel is enabled. A typical setting is between five and ten seconds.

Use as Additional Run Indicator

Adding an engine oil pressure switch is recommended, if the MCS controller has a single pickup.

Note: Do not use pressure sensors or any other signals as an indicator that the engine is running.

The following items are typical settings that are used:

  • If two or more sources for engine speed are used, select "No".

  • If only one source for engine speed is used, select "Yes".

4-20 mA

Select the following setting for any of the four 4-20mA channels.

Channel Use

This option selects the panel that is displayed by the instrument widget. The instrument can also be displayed on the following items:

  • MCS controller

  • Remote equipment interface (REI)

  • Combination of the MCS controller and REI

The alarm events can be suppressed. Refer to Table 17.

Table 17
Use     MCS Controller     REI     Configuration Outputs    
    Display     Event     Display     Event        
Event (1)         X         X     X    
MCS controller     X                 X    
MCS controller + Event (1)     X     X             X    
REI             X         X    
REI + Event (1)             X     X     X    
MCS controller+REI             X         X    
MCS controller + REI + Event (1)     X     X     X     X     X    
Silent Event (2)                     X    
MCS controller + Silent Event (2)     X                 X    
REI + Silent Event (2)             X         X    
MCS controller + REI + Silent Event (2)     X         X         X    
( 1 ) The following items are classified as events. warning, alarm and shutdown
( 2 ) A silent event uses communication only.

Note: Normally, the selection should be "MCS controller + REI + Event", which is shown in the Table 17. The selection helps ensure that the channel is displayed in the MCS controller and in the REI, when the channel is installed.

Sensor

Sensor Unit - Select the unit of measure, either bar or psi, that is printed on the sensor.

Sensor Range Min and Max - Select the sensor values for the minimum and maximum pressure, which are printed on the sensor.

Display

Display Unit - For the above sensor, select the desired displayed unit for US and Metric values.

Display Range Min and Max - Select the desired minimum and maximum values, that are displayed in the instrument.

Display Major and Minor Divider - Select the desired major divisions and minor divisions in the instrument. The number for the major divider is printed at each major divider.

Display Multiplier - Select the desired factor of multiplication. An instrument with a display range of 0 through 10,000 would be displayed as 0 through 1,000 with a multiplication factor of 10. The multiplication factor is printed in the instrument.

Update Metric and US - Once the standard section has been completed, the web server can automatically calculate the metric section.

Note: The application does not round off values. Adjusting the calculated values manually and set logical round values is recommended.

Alarming

Note: This section is always completed in metric units.

Event - Select the desired combination of warning, alarm, and shutdown. Select "RPM dependent" for a setpoint that varies with rpm, and complete the boxes.

Alarm Threshold - Type in the threshold value of the alarm.

Delay After Crossing Alarm Threshold - Set the desired number of seconds of continuation time before the event occurs.

Threshold Type - Set the event to appear on a high signal or a low signal. A temperature is normally high, and a pressure is normally low.

Requires Running Engine - Select "Yes" in order to disable the event when the engine is not running. Select "No" in order to enable the event.

Delay After Engine Is Running - Set the continuation time after the engine is running.

PT100

Set the parameters for any of the four PT100 channels.

24V Inputs

Select any of the two 24V input channels.

Note: These channels are fixed function inputs.

These two inputs can be given a function from a list of available functions. The following items are current available functions:

  • Local mode

  • Backlight

  • Prelube override

Activate the Function

The function is activated when the input is connected to 24V.

Deactivate the Function

The function is deactivated when the input is left open, or when the input is connected to 0V.

J1939

Select a J1939 CANbus signal from the list.

Set the parameters for each of the selected channels.

Differential

A differential channel is a logical channel, which is made up of two physical channels. The channels can come from the J1939 CANbus or the channels can also be hardwired. The differential channel will output the difference between the two source channels. The sensor unit must be identical for the two selected signals. Both of the source signals must be an identical unit of measure. A channel cannot be set to bar while the other channel is set to psi.

Select one of the five differential channels. Select two signals with the same unit of measure. The differential channel result can be assigned to an instrument widget.

Special

The following items are the menu options that are listed under the special signals.

Input Voltage

The input voltage powers the MCS controller, and the voltage that is supplied to terminals 5 and 6. The input voltage monitors the supply voltage that is used by the MCS controller.

Set the desired ranges. Set an event and complete the dialog for an alarm.

Calculated Fuel Rate

The MCS controller calculates fuel consumption and the MCS controller displays an estimated figure. Select the channel and configure the channel.

Calculated Engine Hours

Engine hours are being calculated by the MCS controller, if the engine hours are not sourced from the J1939 CANbus. The appearance of the counter is configured in this dialog. Alarms or other events can be connected to the engine hours.

24V Outputs

The MCS controller has four 24V outputs. The function on the outputs is configured here.

Select one of the four 24V channels. Select the desired function for each channel.

Relays

The MCS controller has two potential free relay contacts that are built in. Select one of the two relays, and select the desired function for each channel.

Speed Relays

The speed relay is activated at a certain rpm and the speed relay can be deactivated at a certain rpm. For example, speed relay one can be configured to activate at 1200 rpm, and speed relay one can be deactivated at 1199 rpm. Set the event log to "Yes" in order to create an event in the log when the speed relay activates. The speed relay can be assigned to any configurable output.

MCS Controller Interface Design

The templates are populated with the already configured signals from the I/O section.

A page on the MCS controller is built up with a template. A template has several positions for slots. The slot position can hold a type of widget. A signal can be assigned to the widget.

Insert a New Page

This function allows the new page to appear before an existing page or after an existing page. Press the "Insert page" button in order to number the pages again.

Choose a Template

A range of templates will be shown. Predefined signals will start to fill the page, once the desired template is chosen. The template that is chosen will appear at the bottom of the screen. Select a signal and submit a signal in order to clear the other templates.

Delete a Page

Select the page that will be deleted. Press the "Delete" button. Pages will be numbered again, when a page is deleted.

Edit the Signal

If the signal that is chosen is not correctly configured, select "Edit signal".

MCS Controller Start/Stop/Prelube

The following subsections are contained within the MCS controller start/stop/prelube section.

  • Auto start/stop

  • Automatic stop

Auto Start/Stop

The following conditions must be met, in order for the MCS controller to start the engine automatically:

  • "Automatic Mode", which is Terminal 88, must be high. Also, the "Automatic option" within the settings of the MCS controller can be selected in order to start the engine automatically.

  • The "Automatic Start", which is Terminal 89, must be high. Selecting this option triggers the starting sequence.

Initial Start Delay

When the starting sequence activates, the start delay timer must elapse before the MCS controller will attempt to start the engine. A typical setting for the initial start delay is one second.

Cranking Time

This setting controls the engagement time of the starting motor. A typical setting for the cranking time is 5 to 7 seconds.

Delay Between Start Attempts

The MCS controller will delay starting the engine for a specified time, if an attempt to start the engine fails. A typical setting is a delay time of 5 to 7 seconds.

Note: The timer starts when the engine rpm is less than 5.

The Number of Start Attempts

The total number of start attempts. A typical setting for the total number of attempts is three attempts.

Prelube Before Each Start Attempt

Select "Yes" in order to prelube the engine whenever an attempt to start the engine has occurred. Select "No" in order to prelube the engine before the first attempt only.

Automatic Stop

The following conditions must be met in order for the MCS controller to stop the engine automatically:

  • "Automatic Mode", which is Terminal 88, must be high. Also, the "Automatic" setting can be selected in order to stop the engine automatically.

  • "Automatic Stop", which is Terminal 90, must be high. Automatic stop triggers the stopping sequence for the engine.

Delay Before Disconnecting the Breaker for the Generator

When the automatic stop is applied, the MCS controller will wait for a specified amount of time before activating a signal, which disconnects the breaker for the generator. The disconnect generator breaker signal is not a standard output signal. This signal must be configured to a 24V or relay output. A typical setting is 1 to 60 seconds.

Cooling Time

The engine will continue to run at no load for a specified amount of time in order to cool down, after the previous timer has elapsed. The MCS controller will stop the engine, when the timer has elapsed. A typical setting to allow the engine to cool down is 1 to 5 minutes.

Start and Stop Buttons

The start button and the stop button can be configured to the following settings:

  • Latched

  • Momentary

Note: This selection is valid for both the start button and the stop button.

Programming the Start and Stop Buttons

Select "Yes" in order for the start button to function as a momentary switch. The button must be pressed until the engine has started or the engine has stopped.

User Interface

The following subsections are contained within the User interface section:

  • Language

  • Enabled signals only

  • Buzzer

  • Engine model

Language

The signal descriptions can be manually translated to other languages in this section.

All Signals

The "All Signals" function will display all signals that are available in the MCS controller.

The page displays the following three rows of text: English default text, English used text, Second language.

Note: The English language is always available in the MCS controller and REI.

The default text means that the English text will be used in the first column. Select any default text in order to change the description of the signal text.

Enabled Signals Only

This function only displays list of the signals that are used.

Service

The four service intervals will be indicated with a text message that will appear on the screen. The default text can be changed to the desired language. Press the default text in order to change the default text.

Buzzer Off

Select "Yes" in order to suppress the buzzer automatically. The buzzer will activate normally. However, the MCS controller will silence the buzzer after 5 seconds.

Engine Model

The following subsections are contained within the engine model section:

Engine Name

Type the name of the engine. For example, the name of the engine could be "Auxiliary".

Note: The last two digits in the IP address of the MCS controller become the engine number. For example, if the IP address is 192.168.0.110 the engine number will be 10.

Service Interval

The following subsections are contained within the service interval section:

  • View service status

  • Configure

View Service Status

Viewing the service status will display the number of hours until the next service is due.

Configure

A combination of a maximum of four different timers can be configured in order to indicate that engine service is due. The default text can be changed by selecting the "Assign custom name" link.

Service Enabled

Select "Yes" in order to enable the timer for the service interval .

Next Service At

Enter the hour meter reading in the MCS controller at the first service. This option is useful if the first service has a shorter interval than the regular service interval.

Then Every

Select the service interval in hours. The MCS controller will indicate that the number of hours has elapsed.

Communication

The following subsections are contained within the communication section:

  • Network communication

  • CANopen

  • Modbus RTU

Network Communication

When the IP address is set for the MCS controller, ensure that the IP address is unique on the network. Consult the manager for the network in order to obtain an IP address, if the ship has ethernet.

The last two digits must become the engine number. For example, if the engine is specified as "Auxiliary", the IP address is selected as 192.168.0.110. The engine name becomes "Auxiliary #10".

CANopen

The MCS controller has a built-in "CANopen" communication interface.

Baudrate

Set the baudrate for the "CANopen" interface on COM 5 of the MCS controller. A typical setting for the baudrate is 125 kilobytes per second (kbps).

Node ID

Set the node identification for the MCS controller "CANopen" interface.

Download EDS file

This option is used if the user needs to download an EDS file.

Modbus RTU

The MCS controller has a built-in Modbus RTU communication interface. Power the optocoupled interface with 24VDC. The Table lists the Modbus parameters.

Table 18
Modbus Parameters    
Value     Function    
19200     Baudrate    
8     Databits    
1     Stop bit    
Even     Parity    

Address

Set the number for the Modbus ID. The number can be 1 through 247. The number must be unique on the network.

Miscellaneous

The following subsections are contained within the "Miscellaneous" section:

  • Alarm configuration

  • Counters

  • Fuel consumption

  • Event log

Alarm Configuration

The MCS controller has a primary input for power supply and a secondary input for power supply. If the secondary input is not active, the low voltage alarm on this input must be disabled.

Secondary Power Fail Alarm Enabled

The following options are available for the secondary power fail alarm:

  • Yes

  • No

Selecting "Yes" enables the alarm. The "Yes" selection is used if there is a connection to the secondary supply.

Selecting "No" disables the alarm. The "No" selection is used if there is no connection to the secondary supply.

Counters

The MCS controller calculates the engine hours that are logged only when the engine is running. Also, the hours are stored into the memory of the MCS controller. The counter can be set at the following sources: J1939 CANbus and MCS controller.

Update Local Engine Hours

Update local engine hours function updates the local counter to any value.

Current Engine Hours

Set a new total for the engine hour setting.

Note: This setting will be updated when the MCS controller receives new data on the J1939 CANbus.

Fuel Consumption

The MCS controller can calculate the approximate fuel consumption of the engine. The following variables must be set per type of engine: X, Y and Z. Contact the distributor for suitable values.

Event Log

The MCS controller has a built-in event log.

Everything

"Everything" displays a list of all event in chronological order.

Alarms Only

"Alarms Only" displays a list of the following items:

  • Warning

  • Alarm

  • Autostop events

User Interaction Only

The "User Interaction Only" displays a list of all remote commands to the MCS controller.

Events Only

"Events Only" displays a list of all events that are not alarms.

Save As

The "Save As" function allows the current list of events to be saved into a file.

Language

"Language" is a shortcut to the "Language" section.

Communication Interface List

The MCS controller communication interface list covers the communication interface for the Modbus RTU (COM 3).

REI Installation

The REI can be located within the engine control room or wheelhouse. The REI should be mounted at about eye level and the user should have easy access to the touch screen and buttons on the panel.

General Overview

The REI is the remote panel for the MCS controller. The REI uses an ethernet cable in order to communicate with the MCS controller. The MCS controller locates all connected units and all connected units update the configuration accordingly. No configuration is necessary on the REI. One REI can control a maximum of eight MCS controllers. Also, there can be an unlimited number of REI units that are connected to the same network. If multiple REI units are installed, the REI units ensure that only one REI has the command of a single MCS controller. The rule in the preceding sentence is a society requirement.

Wire Terminal Location Overview




Illustration 6g02158676

Rear lid graphic for the REI

A minimum installation only requires power to be supplied to terminals 1 and 2 of the remote panel. Also, an ethernet cable must be connected to the ethernet switch.

Table 19
Power Supply for the Input and Auxiliary Power Outputs    
1     +24VDC Primary Supply     In    
2     0V Primary Supply     In    
Switch Inputs    
3     24VDC Switch power output     Out    
4     Global Acknowledge     In    
5     Local Silence     In    
6     #3 Switch     In    
7     #4 Switch     In    
Relays    
8     #1 Relay NC     Partial/Full Active Station     Input/Output    
9     #1 Relay Common     Input/Output
10     #1 Relay NO     Input/Output
11     #2 Relay NC     Acknowledge Button     Input/Output    
12     #2 Relay Common     Input/Output
13     #2 Relay NO     Input/Output
14     #3 Relay NC     Reserved     Input/Output    
15     #3 Relay Common     Input/Output
16     #3 Relay NO     Input/Output
17     #4 Relay NC     Reserved     Input/Output    
18     #4 Relay Common     Input/Output
19     #4 Relay NO     Input/Output

Selection of the System Configuration Icon

Complete the following steps in order to navigate to the system configuration.

  1. Press the "Home" button.

  1. Select the "Menu touch" button.

  1. Select the "Configuration" icon.

  1. Select the "System configuration" icon.

Type the password in order to gain access to the submenu.

Note: The default password from the factory is "1234". A new password has been set if the default password from the factory does not work.

The REI will issue an encrypted code if a wrong password is entered. The encrypted code can be sent to the distributor. The local distributor will be able to obtain the original password.

Change Password

The default password is "1234". In order to maintain the configuration from unauthorized access, the password should be changed. Enter a four-digit code in order to secure the configuration. Keep the password in a safe place.

Station Priority

Different priorities are used with multiple REI remote panels. If only one REI is installed, the priority should be set to one. Society regulations require that only one remote panel can control an engine at any given time. The REI that is currently controlling an engine is called the active station for that engine.

Refer to Table 20 for a summary of the priority scheme.

Table 20
Priority 1     Priority 2     Priority 3    
Priority 1 is the highest priority control station, which can be the room for engine control.     Lower priority control station     Located in a public area    
Priority 1 can always take control from the current active panel. (1)If the operator performs a command and the panel is not the active station, the panel will immediately become the active station and will perform the command.     Priority 2 can take commands from active station panels with priority 1 or priority 2 after the confirmation at the current active panel.     Priority 3 can never be an active station.    
Priority 1 releases the command to priority 2.     Priority 2 will release command to priority 1 immediately. Also, Priority 2 can release command to priority 2 panels. The release depends upon the conformation timeout priority.     N/A    

Timeout Behavior

The timeout function is used with multiple REI's and active station take over. The REI which has the highest priority can take over as the active station or can deny the request of another REI which is trying to obtain the active station function. Both actions are after the timeout.

Note: Timeout behavior is not applicable for Priority 3.

MCS Controller Alarms

No alarms will be present on the REI station if the alarms are disabled. "MCS Controller Alarms" is typically used in the wheel house, if there is another REI panel in an engine control room that is staffed.

MCS Controller Acknowledge

Alarms cannot be acknowledged on the REI station, if "MCS Controller Acknowledge" is disabled.

Note: If the "MCS controller Alarms" is disabled, then "MCS controller Acknowledge" is also disabled.

Station Location

"Station Location" is used to select the current location for the panel. The function is used with multiple REI units. The "Station Location" function allows other REI units to monitor the panel that is requesting active station function for a certain engine.

Functional Outputs

Certain functions can be configured to appear at these relays, if the optional MK-6 or MK-14 relay board module is connected to the COM 5 port of the REI.

IP Address

The IP address for the REI can be changed in this menu.

Note: Make sure that the new IP address is unique on the network.

MCS Controller Connections

The MCS connections function lists the MCS controllers currently connected to the system. Press "Search" in order to make the REI search for all connected MCS controller units on the network. When an REI is correctly connected to one or more MCS controller units:

  • The REI is automatically updated with the same instruments as the MCS controller.

  • The REI is automatically updated with the same pages as the MCS controller.

Ignore Certain Engines

Select the "Ignore" option for that engine if an unwanted MCS controller appears. The engine is now ignored by the REI.

Cameras

Select the type of camera and set the IP address for the camera. A maximum of four cameras can be installed.

Camera Position




Illustration 7g02022575

The four cameras are displayed in the REI, which are shown in Illustration 7.

IP address for Cameras

The range for the camera's IP address is 192.168.0.151 to 192.168.0.170.

Note: Ensure that the camera's IP address is entered correctly.

Camera Type

Select the correct type of camera that is desired. Additional types of cameras may appear in the future.

Lock

Select the lock icon in order to log out of the section for system configuration. The password must be entered in order to unlock the section for system configuration .

Note: If the section for system configuration is not manually locked out, the REI will lock the system configuration automatically after the REI has timed out.

Reset to Factory Defaults

This option resets the factory default values of the REI.

Note: The factory password is set to 1234 after the system has been reset. The REI will begin with questions about the startup wizard, and a new password can be set.

Additional Modules

SDU Safety Unit

The SDU safety unit operates independently of the MCS controller. However, the SDU has a communication link with the MCS controller. The SDU has a built-in web server, which can be configured independently. Also, the SDU can be configured by using the web server in the MCS controller. The configuration is stored in the following places:

  • Internal

  • Configuration files of the MCS controller

A maximum of eight switch channels are available to command a shutdown of the system. All 8 of the channels are monitored for a broken wire or for a short circuit on either of the two terminals.

Note: The SDU is mandatory in MCS approved installations.

RIO Expansion I/O

The RIO is an optional expansion unit, which increases the overall I/O capacity of the MCS controller. The RIO can be mounted in a separate location from the MCS controller, and communicates with the MCS controller through a communication link.

Refer to Table 21 for the channel capacities of the RIO.

Table 21
Channel Capacity     Signal Type    
4     24V switch input    
9     4-20mA input    
2     Thermocouple inputs (1)    
8     PT100 inputs    
1     0-5V input    
2     Configurable relay outputs    
2     Configurable 24V outputs    
( 1 ) Type K

A maximum of four RIO units can be connected to one MCS controller. Each RIO that is connected to the MCS controller must have a unique address. The address is set by two DIP switches that are located under the rubber cap. Refer to Table 22 for the correct DIP setting for each RIO unit.

Table 22
DIP Setting     RIO Unit Number     Comment    
00     1     Factory Default    
01     2     N/A    
10     3    
11     4    

MK-14 Relay Expansion

The optional MK-14 relay expansion unit can be connected to the MCS controller engine panel and the REI panel. The function is configured from the MCS controller or REI web server, which lists a range of available functions. Only 1 MK-14 expansion unit can be connected to the MCS controller. For a list of available functions, refer to the web server for the MCS controller and the REI.

Sensor Information

Table 23 provides information on the sensors that are used on the generator set.

Table 23
Sensor Information    
Sensor Description     Sensor
Range    
Sensor
Preset    
Sensor Type     Sensor Action     Sensor On-Run Only     Sensor Startup Delay (sec.)     Sensor Trip Delay (sec.)    
Intake Manifold Temp.    
-40 ° C to 210° C (-40 ° C to 410° F)    

82° C (180° F)    
High     Alarm     N/A     180     8    
Left Manifold Exhaust Temperature     N/A    
800° C (1472° F)    
High     Alarm     Yes     N/A     5    
Coolant Temperature Sensor    
−40° C to 210° C (−40° F to 410° F)    

110° C (230° F)    
High     Alarm     N/A     180     10    
Battery
Voltage    
0-40V     18V     Low     Alarm     No     N/A     0    
Fuel
Temperature    

−40° C to 210° C (−40° F to 410° F)    

90° C (194° F)    
High     Alarm     Yes     180     30    
Fuel Pressure     N/A     N/A     Low     Alarm     Yes     N/A     2    
Generator Phase CA Line (1)     0-64255V     N/A     N/A     N/A     N/A     N/A     N/A    
Generator Phase BC Line     0-64255V     N/A     N/A     N/A     N/A     N/A     N/A    
Generator Phase AB Line     0-64255V     N/A     N/A     Display     N/A     N/A     N/A    
Generator Phase B AC RMS Current     0-64255V     N/A     N/A     N/A     N/A     N/A     N/A    
Generator Total Reactive Power     -2147 to 2147 kW     N/A     N/A     Display     N/A     N/A     N/A    
Generator Overall Power Factor     -1 to 2.92     N/A     N/A     Display     N/A     N/A     N/A    
Generator Total Apparent Power     -2147 kW to 2147kW     N/A     N/A     Display     N/A     N/A     N/A    
Generator Total Real Power     -2147 kW to 2147kW     N/A     N/A     Display     N/A     N/A     N/A    
Generator Phase BAC AVG AC RMS Current     0 to 64255 A     N/A     N/A     N/A     N/A     N/A     N/A    
Generator Average AC Frequency     0-502 Hz     N/A     N/A     N/A     N/A     N/A     N/A    
Generator Total Real Power     N/A     N/A     N/A     Display     N/A     N/A     N/A    
Generator Overall Power Factor     N/A     N/A     N/A     Display     N/A     N/A     N/A    
Gen Phase AB Line-Line AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase BC Line-Line AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase CA Line-Line AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase A Line-Neutral AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase B Line-Neutral AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase C Line-Neutral AC RMS Voltage     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase A AC RMS Current     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase B AC RMS Current     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Phase C AC RMS Current     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Average AC Frequency     N/A     N/A     N/A     Display     Yes     N/A     N/A    
Generator Winding A Temperature     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Winding A Temp     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Winding B Temperature     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Winding B Temp     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Winding C Temperature     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Winding C Temp     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Rear Bearing Temperature     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Generator Front Bearing Temperature     N/A    
150° C (302° F)    
High     Alarm     No     N/A     N/A    
Engine Oil Pressure     N/A    
154 kPa (22 psi)    
Low     Alarm     N/A     10     8    
Engine Oil Pressure     N/A    
104 kPa (15 psi)    
Low     Shutdown     N/A     10     8    
( 1 ) Generator readings are optional. Requires generator interface panel. PAM is located in the generator interface panel.

RS-485 Information

Table 24
Sensor
Description    
RS-485 Configurable Address     RS-485 Configurable
Bit/Word    
RS-485 Configurable Read/Write     RS-485
MSW
Address    
RS-485 MSW Bit/ Word    
Turbocharger Boost Pressure     101904     Bit     Read     451604     Word    
Intake
Manifold
Temperature    
101920     Bit     Read     451620     Word    
Left Manifold Exhaust Gas Temperature     101925     Bit     Read     451625     Word    
Coolant Temperature     101919     Bit     Read     451619     Word    
Coolant Level -
Heat Exchanger Tank    
101910     Bit     Read     451610     Word    
Aftercooler Coolant Level     102058     Bit     Read     473668     Word    
Percent
Load    
101911     Bit     Read     451611     Word    
Primary Throttle Position     101900     Bit     Read     451600     Word    
Secondary Throttle Position     101974     Bit     Read     470029     Word    
Maximum Crank Attempts Per Start Attempt     102055     Bit     Read     473670     Word    
Time Remaining in Engine Operating State     102056     Bit     Read     473543     Word    
Engine Operating State     102057     Bit     Read     473544     Word    
Synchronization
Status    
102059     Bit     Read     472615     Word    
Slow Vessel Mode     102061     Bit     Read     472617     Word    
Trolling Mode Status     102060     Bit     Read     472616     Word    
Crank Attempt Count on Present Start Attempt     102062     Bit     Read     473671     Word    
Engine Hours (lifetime)     101951     Bit     Read     451651     Word    
Heading     102096     Bit     Read     470165     Word    
Vessel Speed     102097     Bit     Read     470517     Word    
Battery Voltage     101953     Bit     Read     451653     Word    
Maximum Engine Speed     102039     Bit     Read     470532     Word    
Programmed Low Idle     102029     Bit     Read     470188     Word    
Slow Vessel Mode Set Speed     102044     Bit     Read     470535     Word    
Engine Overspeed Verify     102015     Bit     Read     472812     Word    
Idle Hours (lifetime)     101957     Bit     Read     451657     Word    
Desired Engine Speed     101995     Bit     Read     470515     Word    
Average Fuel Consumption (lifetime)     102064     Bit     Read     471834     Word    
Fuel Burned (lifetime)     101965     Bit     Read     451665     Word    
Fuel Burned (trip)     101964     Bit     Read     451664     Word    
Idle Fuel (lifetime)     101956     Bit     Read     451656     Word    
Fuel Rate     101918     Bit     Read     451618     Word    
Trip Vehicle Idle Fuel Used     102054     Bit     Read     471004     Word    
Fuel Press     101916     Bit     Read     451616     Word    
Fuel Filter Differential Pressure     101917     Bit     Read     451617        
Fuel Level     102063     Bit     Read     470096     Word    
Generator Exciter Field Voltage     102107     Bit     Read     473380     Word    
Generator Exciter Field Current     102108     Bit     Read     473381     Word    
Voltage Regulator Load Compensation
Mode    
102102     Bit     Read     473375     Word    
Voltage Regulator VAr/Power Factor Operating Mode     102103     Bit     Read     473376     Word    
Voltage Regulator Underfrequency Compensation Enabled     102104     Bit     Read     473377     Word    
Voltage Regulator Soft Start State     102105     Bit     Read     473378     Word    
Voltage Regulator Enabled     102106     Bit     Read     473379     Word    
Generator Phase CA Line-Line AC RMS Voltage     102113     Bit     Read     472443     Word    
Generator Phase BC Line-Line AC RMS Voltage     102111     Bit     Read     472442     Word    
Generator Phase AB Line-Line AC RMS Voltage     102110     Bit     Read     472441     Word    
Generator Phase B AC RMS Current     102112     Bit     Read     472450     Word    
Generator Total Reactive Power     102118     Bit     Read     472456     Word    
Generator Overall Power Factor     102119     Bit     Read     472464     Word    
Generator Overall Power Factor Lagging     102120     Bit     Read     472518     Word    
Generator Total Apparent Power     102116     Bit     Read     472460     Word    
Generator Total Real Power     102117     Bit     Read     472452     Word    
Generator Average AC Frequency     102115     Bit     Read     472436     Word    
Generator Average Line-Line AC RMS Voltage     102114     Bit     Read     472440     Word    
Generator Winding A Temperature     101254     Bit     Read     N/A     Word    
Generator Winding A Temp     101255     Bit     Read     N/A     Word    
Generator Winding B Temperature     101256     Bit     Read     N/A     Word    
Generator Winding B Temp     101257     Bit     Read     N/A     Word    
Generator Winding C Temperature     101258     Bit     Read     N/A     Word    
Generator Winding C Temp     101259     Bit     Read     N/A     Word    
Generator Rear Bearing Temperature     101260     Bit     Read     N/A     Word    
Generator Front Bearing Temperature     101261     Bit     Read     N/A     Word    
Requested Generator Total AC Reactive Power     102099     Bit     Read     473383     Word    
Requested Generator Overall Power Factor     102100     Bit     Read     473384     Word    
Requested Generator Overall Power Factor lagging     102101     Bit     Read     473385     Word    
Oil Pressure     101913     Bit     Read     451613     Word    
Oil Pressure     101913     Bit     Read     451613     Word    
USB Memory Stick Detected     100520     Bit     Read     N/A     Word    
Prelube Complete     101800     Bit     Read     N/A     Word    
Prelube Active     101801     Bit     Read     N/A     Word    
Start Disabled     101802     Bit     Read     N/A     Word    
Automatic Mode     101803     Bit     Read     N/A     Word    
Local Mode     101804     Bit     Read     N/A     Word    
Shutdown
Override    
101805     Bit     Read     N/A     Word    
Cranking     101806     Bit     Read     N/A     Word    
Running     101807     Bit     Read     N/A     Word    
ETR     101808     Bit     Read     N/A     Word    
ETS     101809     Bit     Read     N/A     Word    
ETSD     101810     Bit     Read     N/A     Word    
Common Alarm     101811     Bit     Read     N/A     Word    
Common
Shutdown    
101812     Bit     Read     N/A     N/A    
Supply Select     101813     Bit     Read     N/A     N/A    
Primary Supply Failure     101814     Bit     Read     N/A     N/A    
Secondary Supply Failure     101815     Bit     Read     N/A     N/A    
RIO 410 #1 Comm. Error     101816     Bit     Read     N/A     N/A    
RIO 410 #2 Comm. Error     101817     Bit     Read     N/A     N/A    
RIO 410 #3 Comm. Error     101818     Bit     Read     N/A     N/A    
RIO 410 #4 Comm. Error     101819     Bit     Read     N/A     N/A    
SDU 410 Comm. Error     101820     Bit     Read     N/A     N/A    
Bus Error     101821     Bit     Read     N/A     N/A    
RIO 425 Comm Error     101822     Bit     Read     N/A     N/A    
Acknowledge Button     101500     Bit     Read     N/A     N/A    
Buzzer Active     101501     Bit     Read     N/A     N/A    
Common Warning     101502     Bit     Read     N/A     N/A    
Red Diagnostic Message     101503     Bit     Read     N/A     N/A    
Amber Diagnostic Message     101504     Bit     Read     N/A     N/A    
White Diagnostic Message     101505     Bit     Read     N/A     N/A    
Common Diagnostic Message     101506     Bit     Read     N/A     N/A    
Ready State     101507     Bit     Read     N/A     N/A    
Initial Delay State     101508     Bit     Read     N/A     N/A    
Prelube State     101509     Bit     Read     N/A     N/A    
Cranking State     101510     Bit     Read     N/A     N/A    
Awaiting Run State     101511     Bit     Read     N/A     N/A    
Running State     101512     Bit     Read     N/A     N/A    
Crank Delay State     101513     Bit     Read     N/A     N/A    
Delayed Stop State     101514     Bit     Read     N/A     N/A    
Cooling State     101515     Bit     Read     N/A     N/A    
Stopping State     101516     Bit     Read     N/A     N/A    
Stopped State     101517     Bit     Read     N/A     N/A    
Blocked State     101518     Bit     Read     N/A     N/A    
Stopped For Unknown Reason     101519     Bit     Read     N/A     N/A    
First Start Attempt Failed     101520     Bit     Read     N/A     N/A    
Final Start Attempt Failed     101521     Bit     Read     N/A     N/A    
Tach 1 Failure     101522     Bit     Read     N/A     N/A    
Service Interval     101523     Bit     Read     N/A     N/A    
Engine Protection Override     101524     Bit     Read     N/A     N/A    
System On     101525     Bit     Read     N/A     N/A    
Supply Voltage Low     101526     Bit     Read     N/A     N/A    
Speed Switch 1     101527     Bit     Read     N/A     N/A    
Speed Switch 2     101528     Bit     Read     N/A     N/A    
Speed Switch 3     101529     Bit     Read     N/A     N/A    
Speed Switch 4     101530     Bit     Read     N/A     N/A    
Alarm List/Acknowledge Button, or Remote Acknowledge     101531     Bit     Read     N/A     N/A    
Stop Failure     101532     Bit     Read     N/A     N/A    
Start Button     101533     Bit     Read     N/A     N/A    
Stop Button     101534     Bit     Read     N/A     N/A    
Alarm List Button     101535     Bit     Read     N/A     N/A    
Arrow Up Button     101536     Bit     Read     N/A     N/A    
Arrow Down Button     101537     Bit     Read     N/A     N/A    
Menu Button     101538     Bit     Read     N/A     N/A    
Soft Button 1     101539     Bit     Read     N/A     N/A    
Soft Button 2     101540     Bit     Read     N/A     N/A    
Soft Button 3     101541     Bit     Read     N/A     N/A    
Soft Button 4     101542     Bit     Read     N/A     N/A    
Ready to Take Load     101543     Bit     Read     N/A     N/A    
Function On/Off 1     101544     Bit     Read     N/A     N/A    
Function On/Off 2     101545     Bit     Read     N/A     N/A    
Function On/Off 3     101546     Bit     Read     N/A     N/A    
Function On/Off 4     101547     Bit     Read     N/A     N/A    
Function On/Off 5     101548     Bit     Read     N/A     N/A    
Function On/Off 6     101549     Bit     Read     N/A     N/A    
Ready for PMS Start     101550     Bit     Read     N/A     N/A    
On Secondary Supply     101551     Bit     Read     N/A     N/A    
New Alarm Pulse     101552     Bit     Read     N/A     N/A    
All Faults     101553     Bit     Read     N/A     N/A    
Primary Power Failure     101554     Bit     Read     N/A     N/A    
Secondary Power Failure     101555     Bit     Read     N/A     N/A    
Overspeed (MCS controller or SDU)     101556     Bit     Read     N/A     N/A    
In Remote Mode     101557     Bit     Read     N/A     N/A    
Energize to Run Active     101558     Bit     Read     N/A     N/A    
Energize to Stop Active     101559     Bit     Read     N/A     N/A    
Shutdown
Active    
101560     Bit     Read     N/A     N/A    
Running Active     101561     Bit     Read     N/A     N/A    
Crank Active     101562     Bit     Read     N/A     N/A    
Prelube Activation Active     101563     Bit     Read     N/A     N/A    
Engine State     451310     Bit     Write     N/A     N/A    
Service 1, hours until     451320     Bit     Write     N/A     N/A    
Service 2, hours until     451321     Bit     Write     N/A     N/A    
Service 3, hours until     451322     Bit     Write     N/A     N/A    
Service 4, hours until     451323     Bit     Write     N/A     N/A    
Service 1, services done     451324     Bit     Write     N/A     N/A    
Service 2, services done     451325     Bit     Write     N/A     N/A    
Service 3, services done     451326     Bit     Write     N/A     N/A    
Service 4, services done     451327     Bit     Write     N/A     N/A    
Shutdown
Override    
N/A     Bit     Read     N/A     N/A    
Shutdown
Coil
Broken
Wire    
N/A     Bit     Read     N/A     N/A    
Shutdown

Coil 24V
Shorted to 0V    
N/A     Bit     Read     N/A     N/A    
No Coil Supply Voltage     N/A     Bit     Read     N/A     N/A    
Shutdown
Override
Broken    
N/A     Bit     Read     N/A     N/A    
Shutdown
Override
Shorted    
N/A     Bit     Read     N/A     N/A    
SDU in
Overspeed
Shutdown    
N/A     Bit     Read     N/A     N/A    
SDU Pickup 1 Failure     N/A     Bit     Read     N/A     N/A    
SDU Pickup 2 Failure     N/A     Bit     Read     N/A     N/A    
Transmission Pressure     101926     Bit     Read     451626     Word    
Transmission Temperature     101927     Bit     Read     451627     Word    
Latitude     102094     Bit     Read     470584     Word    
Longitude     102095     Bit     Read     470585     Word    
Trip Engine Running Time     102051     Bit     Read     471036     Word    
Trip Idle Time     102052     Bit     Read     471037     Word    
Trip Average Fuel Rate     102053     Bit     Read     471029     Word    
Trip Drive Average Load Factor     102092     Bit     Read     471015     Word    

Table 25
RS-485 (Continued)    
Sensor Description     RS-485 FMI Read/ Write     RS-485 MSW Address     RS-485 MSW Read/ Write     RS-485 LSW Address     RS-485 LSW Bit/ Word    
Turbo Boost Press     Read     451409     Read     451405     Word    
Intake Manifold Temp     Read     451408     Read     451409     Word    
Coolant Temp     Read     451414     Read     451415     Word    
Coolant Level - Heat Exchanger Tank     Read     451410     Read     451411     Word    
Aftercooler Coolant Level     Read     480178     Read     480179     Word    
Percent Load     Read     451422     Read     451423     Word    
Primary Throttle Position     Read     451400     Read     451401     Word    
Secondary Throttle Position     Read     480010     Read     480011     Word    
Maximum Crank Attempts per Start Attempt     Read     480172     Read     480173     Word    
Time Remaining in Engine Operating State     Read     480174     Read     480175     Word    
Engine Operating State     Read     480176     Read     480177     Word    
Synchronization Status     Read     480180     Read     480181     Word    
Slow Vessel Mode     Read     480184     Read     480185     Word    
Trolling Mode Status     Read     480182     Read     480183     Word    
Crank Attempt Count on Present Start Attempt     Read     480186     Read     480187     Word    
Engine Hours (lifetime)     Read     451502     Read     451503     Word    
Heading     Read     480254     Read     480255     Word    
Vessel Speed     Read     480256     Read     480247     Word    
Battery Voltage     Read     451506     Read     451507     Word    
Max Engine Speed     Read     480140     Read     480141     Word    
Programmed Low Idle     Read     480120     Read     480121     Word    
Slow Vessel Mode Set Speed     Read     480150     Read     480151     Word    
Engine Alarm Acknowledge     Read     480086     Read     480087     Word    
Engine Overspeed Verify     Read     480092     Read     480093     Word    
Idle Hours (lifetime)     Read     451514     Read     451515     Word    
Desired Engine Speed     Read     480052     Read     480053     Word    
Average Fuel Consumption (lifetime)     Read     480190     Read     480191     Word    
Fuel Burned (lifetime)     Read     451530     Read     451531     Word    
Idle Fuel (lifetime)     Read     451512     Read     451513     Word    
Fuel Rate     Read     451436     Read     451437     Word    
Trip Vehicle Idle Fuel Used     Read     480170     Read     480171     Word    
Fuel Pressure     Read     451432     Read     451433     Word    
Fuel Filter Differential Pressure     Read     451434     Read     451435     Word    
Generator Exciter Field Voltage     Read     480276     Read     480277     Word    
Generator Exciter Field Current     Read     480278     Read     480279     Word    
Voltage Regulator Load Compensation Mode     Read     480266     Read     480267     Word    
Voltage Regulator VAr/Power Factor Operating Mode     Read     480268     Read     480269     Word    
Voltage Regulator Underfrequency Compensation Enabled     Read     480270     Read     480271     Word    
Voltage Regulator Soft Start State     Read     480272     Read     480273     Word    
Voltage Regulator Enabled     Read     480274     Read     480275     Word    
Generator Phase CA Line-Line AC RMS Voltage     Read     480288     Read     480289     Word    
Generator Phase BC Line-Line AC RMS Voltage     Read     480284     Read     480285     Word    
Generator Phase AB Line-Line AC RMS Voltage     Read     480282     Read     480283     Word    
Generator Phase B AC RMS Current     Read     480286     Read     480287     Word    
Generator Total Reactive Power     Read     480298     Read     480299     Word    
Generator Overall Power Factor     Read     480300     Read     480301     Word    
Generator Overall Power Factor Lagging     Read     480302     Read     480303     Word    
Generator Total Apparent Power     Read     480294     Read     480295     Word    
Generator Total Real Power     Read     480296     Read     480297     Word    
Generator Average AC Frequency     Read     480292     Read     480293     Word    
Generator Total Real Power     Read     452016     Read     452017     Word    
Generator Overall Power Factor     Read     452014     Read     452015     Word    
Generator Phase AB Line-Line AC RMS Voltage     Read     452018     Read     452019     Word    
Generator Phase BC Line-Line AC RMS Voltage     Read     452020     Read     452021     Word    
Generator Phase CA Line-Line AC RMS Voltage     Read     452022     Read     452023     Word    
Generator Phase A Line-Neutral AC RMS Voltage     Read     452000     Read     452001     Word    
Generator Phase B Line-Neutral AC RMS Voltage     Read     452002     Read     452003     Word    
Generator Phase C Line-Neutral AC RMS Voltage     Read     452004     Read     452005     Word    
Generator Phase A AC RMS Current     Read     452006     Read     452007     Word    
Generator Phase B AC RMS Current     Read     452008     Read     452009     Word    
Generator Phase C AC RMS Current     Read     452010     Read     452011     Word    
Generator Average AC Frequency     Read     452012     Read     452013     Word    
Generator Winding A Temperature     Read     451088     Read     451089     Word    
Generator Winding A Temp     Read     451090     Read     451091     Word    
Generator Winding B Temperature     Read     451092     Read     451093     Word    
Generator Winding B Temp     Read     451094     Read     451095     Word    
Generator Winding C Temperature     Read     451096     Read     451097     Word    
Generator Winding C Temp     Read     451098     Read     451099     Word    
Generator Rear Bearing Temperature     Read     451100     Read     451101     Word    
Generator Front Bearing Temperature     Read     451102     Read     451103     Word    
Requested Generator Total AC Reactive Power     Read     480260     Read     480261     Word    
Requested Generator Overall Power Factor     Read     480262     Read     480263     Word    
Requested Generator Overall Power Factor lagging     Read     480264     Read     480265     Word    
Oil Pressure     Read     451426     Read     451427     Word    
System RPM (mRPM)     Read     451300     Read     451301     Word    
Primary Supply Voltage (mV)     Read     451302     Read     451303     Word    
Shutdown Override     Read     101832     Read     N/A     Word    
Shutdown
Coil
Broken
Wire    
Read     101833     Read     N/A     Word    
Shutdown
Coil 24V Shorted to 0V    
Read     101834     Read     N/A     Word    
No Coil Supply Voltage     Read     101835     Read     N/A     Word    
Shutdown
Override
Broken    
Read     101836     Read     N/A     Word    
Shutdown
Override
Shorted    
Read     101837     Read     N/A     Word    
SDU in Overspeed
Shutdown    
Read     101838     Read     N/A     Word    
SDU Pickup 1 Failure     Read     101839     Read     N/A     Word    
SDU Pickup 2 Failure     Read     101840     Read     N/A     Word    
Transmission Pressure     Read     451452     Read     451453     Word    
Transmission Temperature     Read     451627     Read     451455     Word    
Latitude     Read     480250     Read     480251     Word    
Longitude     Read     480252     Read     480253     Word    
Trip Engine Running Time     Read     480164     Read     480165     Word    
Trip Idle Time     Read     480166     Read     480167     Word    
Trip Average Fuel Rate     Read     480168     Read     480169     Word    
Trip Drive Average Load Factor     Read     480246     Read     480247     Word    

Table 26
RS-485 (Continued)    
Sensor Description     RS-485 LSW
Read/ Write    
RS-485 Units     RS-485 Units Address     RS-485 Units Bit/ Word     RS-485 Units Read/ Write    
Turbo Boost Press     Read     Pa     401401     Word     Read    
Intake Manifold Temp     Read     mC     403001     Word     Read    
Left Manifold Exhaust Gas Temperature     Read     mC     403501     Word     Read    
Coolant Temp     Read     mC     402901     Word     Read    
Coolant Level - Heat Exchanger Tank     Read     m%     401501     Word     Read    
Aftercooler Coolant Level     Read     m%     N/A     Word     Read    
Percent Load     Read     m%     402101     Word     Read    
Primary Throttle Position     Read     m%     401001     Word     Read    
Secondary Throttle Position     Read     m%     N/A     Word     Read    
Maximum Crank Attempts per Start Attempt     Read     enum     N/A     Word     Read    
Time Remaining in Engine Operating State     Read     enum     N/A     Word     Read    
Engine Operating State     Read     ms     N/A     Word     Read    
Synchronization Status     Read     enum     N/A     Word     Read    
Slow Vessel Mode     Read     enum     N/A     Word     Read    
Trolling Mode Status     Read     enum     N/A     Word     Read    
Crank Attempt Count on Present Start Attempt     Read     enum     N/A     Word     Read    
Engine Hours (lifetime)     Read     1/100 h     406101     Word     Read    
Heading     Read     10E-7 degrees     N/A     Word     Read    
Vessel Speed     Read     m/h     N/A     Word     Read    
Battery Voltage     Read     mV     406301     Word     Read    
Max Engine Speed     Read     mRPM     N/A     Word     Read    
Programmed Low Idle     Read     mRPM     N/A     Word     Read    
Slow Vessel Mode Set Speed     Read     mRPM     N/A     Word     Read    
Engine Alarm Acknowledge     Read     enum     N/A     Word     Read    
Engine Overspeed Verify     Read     enum     N/A     Word     Read    
Idle Hours (lifetime)     Read     1/100 h     406701     Word     Read    
Desired Engine Speed     Read     mRPM     N/A     Word     Read    
Average Fuel Consumption (lifetime)     Read     ml/h     N/A     Word     Read    
Fuel Burned (lifetime)     Read     ml     407501     Word     Read    
Fuel Burned (trip)     Read     ml     407401     Word     Read    
Idle Fuel (lifetime)     Read     ml     406601     Word     Read    
Fuel Rate     Read     ml/h     402801     Word     Read    
Trip Vehicle Idle Fuel Used     Read     ml     N/A     Word     Read    
Fuel Press     Read     Pa     402601     Word     Read    
Fuel Level     Read     m%     N/A     Word     Read    
Generator Exciter Field Voltage     Read     mV     N/A     Word     Read    
Generator Exciter Field Current     Read     mA     N/A     Word     Read    
Voltage Regulator Load Compensation Mode     Read     enum     N/A     Word     Read    
Voltage Regulator VAr/Power Factor Operating Mode     Read     enum     N/A     Word     Read    
Voltage Regulator Underfrequency Compensation Enabled     Read     enum     N/A     Word     Read    
Voltage Regulator Soft Start State     Read     enum     N/A     Word     Read    
Voltage Regulator Enabled     Read     enum     N/A     Word     Read    
Generator Phase CA Line-Line AC RMS Voltage     Read     mV     N/A     Word     Read    
Generator Phase BC Line-Line AC RMS Voltage     Read     mV     N/A     Word     Read    
Generator Phase AB Line-Line AC RMS Voltage     Read     mV     N/A     Word     Read    
Generator Phase B AC RMS Current     Read     mA     N/A     Word     Read    
Generator Total Reactive Power     Read     mW     N/A     Word     Read    
Generator Overall Power Factor     Read     10E-6 enum     N/A     Word     Read    
Generator Overall Power Factor Lagging     Read     enum     N/A     Word     Read    
Generator Total Apparent Power     Read     mW     N/A     Word     Read    
Generator Total Real Power     Read     mW     N/A     N/A     N/A    
Generator Average AC Frequency     Read     mHz     N/A     Word     Read    
Generator Average Line-Line AC RMS Voltage     Read     mV     N/A     Word     Read    
Generator Total Real Power     Read     N/A     N/A     N/A     N/A    
Generator Overall Power Factor     Read     N/A     N/A     N/A     N/A    
Generator Phase AB Line-Line AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase BC Line-Line AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase CA Line-Line AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase A Line-Neutral AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase B Line-Neutral AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase C Line-Neutral AC RMS Voltage     Read     N/A     N/A     N/A     N/A    
Generator Phase A AC RMS Current     Read     N/A     N/A     N/A     N/A    
Generator Phase B AC RMS Current     Read     N/A     N/A     N/A     N/A    
Generator Phase C AC RMS Current     Read     N/A     N/A     N/A     N/A    
Generator Average AC Frequency     Read     N/A     N/A     N/A     N/A    
Generator Winding A Temperature     Read     N/A     N/A     N/A     N/A    
Generator Winding A Temp     Read     N/A     N/A     N/A     N/A    
Generator Winding B Temperature     Read     N/A     N/A     N/A     N/A    
Generator Winding B Temp     Read     N/A     N/A     N/A     N/A    
Generator Winding C Temperature     Read     N/A     N/A     N/A     N/A    
Generator Winding C Temp     Read     N/A     N/A     N/A     N/A    
Generator Rear Bearing Temperature     Read     N/A     N/A     N/A     N/A    
Generator Front Bearing Temperature     Read     N/A     N/A     N/A     N/A    
Requested Generator Total AC Reactive Power     Read     N/A     N/A     N/A     N/A    
Requested Generator Overall Power Factor     Read     N/A     N/A     N/A     N/A    
Requested Generator Overall Power Factor lagging     Read     N/A     N/A     N/A     N/A    
Oil Pressure     Read     Pa     402301     Word     Read    
Transmission Pressure     Read     Pa     403601     Word     Read    
Transmission Temperature     Read     mC     403701     Word     Read    
Latitude     Read     10E-7 degrees     N/A     Word     Read    
Longitude     Read     10E-7 degrees     N/A     Word     Read    
Trip Engine Running Time     Read     1/100 h     N/A     Word     Read    
Trip Idle Time     Read     1/100 h     N/A     Word     Read    
Trip Average Fuel Rate     Read     ml/h     N/A     Word     Read    
Trip Drive Average Load Factor     Read     enum     N/A     Word     Read    
System RPM (mRPM)     Read     N/A     N/A     N/A     N/A    
Primary Supply Voltage (mV)     Read     N/A     N/A     N/A     N/A    

Table 27
RS-485 (Continued)    
Sensor Description     RS-485 Broken Wire Address     RS-485 Broken Wire Bit/ Word     RS-485 Broken Wire Read/Write     RS-485 Shorted (pos/ neg) Address     RS-485 Shorted RBit/ Word    
Generator Winding A Temperature     101290     Bit     Read     101326     Bit    
Generator Winding A Temp     101291     Bit     Read     101327     Bit    
Generator Winding B Temperature     101292     Bit     Read     101328     Bit    
Generator Winding B Temp     101293     Bit     Read     101329     Bit    
Generator Winding C Temperature     101294     Bit     Read     101330     Bit    
Generator Winding C Temp     101295     Bit     Read     101331     Bit    
Generator Rear Bearing Temperature     101296     Bit     Read     101332     Bit    
Generator Front Bearing Temperature     101297     Bit     Read     101333     Bit    

Table 28
RS-485 (Continued)    
Sensor Description     RS-485 Shorted Read/ Write     RS-485 Sensor Fault Address     RS-485 Sensor Fault Bit/ Word     RS-485 Sensor Fault Read/ Write    
Generator Winding A Temperature     Read     101362     Bit     Read    
Generator Winding A Temp     Read     101363     Bit     Read    
Generator Winding B Temperature     Read     101364     Bit     Read    
Generator Winding B Temp     Read     101365     Bit     Read    
Generator Winding C Temperature     Read     101366     Bit     Read    
Generator Winding C Temp     Read     101367     Bit     Read    
Generator Rear Bearing Temperature     Read     101368     Bit     Read    
Generator Front Bearing Temperature     Read     101369     Bit     Read    

J1939 Information

Table 29
J1939    
Sensor Description     J1939 Identifier     J1939 ID     J1939 Default Priority     J1939 PGN Dec     J1939 SPN    
Turbocharger Boost Pressure     IC1     18FEF600     6     65270     102    
Intake Manifold Temp     IC1     18FEF600     6     65270     105    
Left Manifold Exhaust Gas Temperature     N/A     N/A     6     65031     2434    
Coolant Temp     ET1     18FEEE00     6     65262     110    
Coolant Level - Heat Exchanger Tank     EFL_P1     18FEEF00     6     65263     111    
Aftercooler Coolant Level     N/A     N/A     6     64938     3668    
Percent Load     EEC2     CF00300     6     61443     92    
Primary Throttle Position     N/A     N/A     6     61443     91    
Secondary Throttle Position     N/A     N/A     6     61443     29    
Maximum Crank Attempts per Start Attempt     N/A     N/A     6     64895     280    
Time Remaining in Engine Operating State     N/A     N/A     3     64914     3544    
Engine Operating State     N/A     N/A     3     64914     3543    
Synchronization Status     N/A     N/A     6     64988     2615    
Slow Vessel Mode     N/A     N/A     6     64988     2617    
Trolling Mode Status     N/A     N/A     6     64988     2616    
Crank Attempt Count on Present Start Attempt     N/A     N/A     6     65214     3671    
Engine Hours (lifetime)     HOURS     18FEE500     6     65253     247    
Heading     N/A     N/A     6     65256     165    
Vessel Speed     N/A     N/A     6     65256     517    
Battery Voltage     VEP1     18FEF700     6     65271     168    
Max Engine Speed     N/A     N/A     6     65251     532    
Programmed Low Idle     N/A     N/A     6     65251     188    
Slow Vessel Mode Set Speed     N/A     N/A     6     65251     535    
Engine Alarm Acknowledge     N/A     N/A     6     65252     2815    
Engine Overspeed Verify     N/A     N/A     6     65252     2812    
Idle Hours (lifetime)     N/A     N/A     6     65244     235    
Desired Engine Speed     N/A     N/A     6     65247     515    
Average Fuel Consumption (lifetime)     N/A     N/A     7     65101     1834    
Fuel Burned (lifetime)     N/A     N/A     6     65257     250    
Fuel Burned (trip)     N/A     N/A     6     65257     182    
Idle Fuel (lifetime)     N/A     N/A     6     65244     236    
Fuel Rate     N/A     N/A     6     65266     183    
Trip Vehicle Idle Fuel Used     N/A     N/A     6     65209     1004    
Fuel Temp     ET1     18FEEE00     6     65262     174    
Fuel Press     EFL_P1     18FEEF00     6     65263     94    
Fuel Level     N/A     N/A     6     65276     96    
Generator Exciter Field Voltage     VREP     FDA6     N/A     64934     N/A    
Generator Exciter Field Current     VREP     FDA6     N/A     64934     N/A    
Generator Output Voltage Bias Percentage     VREP     FDA6     N/A     64934     N/A    
Voltage Regulator Load Compensation Mode     VROM     FDA7     N/A     64935     3375    
Voltage Regulator VAr/Power Factor Operating Mode     VROM     FDA7     N/A     64935     3376    
Voltage Regulator Underfrequency Compensation Enabled     VROM     FDA7     N/A     64935     3377    
Voltage Regulator Soft Start State     VROM     FDA7     N/A     64935     3378    
Voltage Regulator Enabled     N/A     N/A     N/A     64935     3379    
Generator Phase CA Line-Line AC RMS Voltage     GPCAC     FDFD     N/A     65021     N/A    
Generator Phase BC Line-Line AC RMS Voltage     GPBAC     FE00     3     65024     3    
Generator Phase AB Line-Line AC RMS Voltage     GPAAC     FE03     N/A     65027     N/A    
Generator Phase B AC RMS Current     GPBAC     FE00     N/A     65024     N/A    
Generator Total Reactive Power     GTACR     FE04     N/A     65028     N/A    
Generator Overall Power Factor     GTACR     FE04     N/A     65028     N/A    
Generator Overall Power Factor Lagging     GTACR     FE04     N/A     65028     N/A    
Generator Total Apparent Power     GTACP     FE05     N/A     65029     N/A    
Generator Total Real Power     GTACP     FE05     N/A     65029     N/A    
Generator Average AC Frequency     GAAC     FE06     N/A     65030     N/A    
Generator Average Line-Line AC RMS Voltage     GAAC     FE06     N/A     65030        
Requested Generator Total AC Reactive Power     GAAC     FE06     N/A     65030     N/A    
Requested Generator Overall Power Factor     GAAC     FE06     N/A     65030     N/A    
Requested Generator Overall Power Factor lagging     GAAC     FE06     N/A     65030     N/A    
Oil Pressure     EFL_P1     18FEEF00     6     65263     100    
Transmission Pressure     N/A     N/A     6     65272     127    
Transmission Temperature     N/A     N/A     6     65272     177    
Latitude     N/A     N/A     6     65267     584    
Longitude     N/A     N/A     6     65267     585    
Trip Engine Running Time     N/A     N/A     6     65200     1036    
Trip Idle Time     N/A     N/A     6     65200     1037    
Trip Average Fuel Rate     N/A     N/A     6     65203     1029    
Trip Drive Average Load Factor     N/A     N/A     6     65207     1016    
Trip Reset     N/A     N/A     7     7     988    

Table 30
J1939 (Continued)    
Sensor Description     J1939 Length     J1939 Resolution (unit/bit)     J1939 Offset     J1939 Data Range     J1939 Byte    
Turbocharger Boost Pressure     1     2 kPa/bit     0 kPa     0 to 500 kPa (0 to 72 psi)     2    
Intake Manifold Temp     1     1 deg C/bit     -40° C (-40° F)     -40 to 210° C (-40 to 410° F)     3    
Left Manifold Exhaust Gas Temperature     2     0.03125 deg C/bit     -273 deg C     -273 to 1735° C (-459 to 3155° F)     3, 4    
Coolant Temp     1     1 deg C/bit     -40 deg C     -40 to 210° C (-40 to 410)     1    
Coolant Level - Heat Exchanger Tank     1     0.4%/bit     0%     0 to 100%     8    
Aftercooler Coolant Level     1     0.4%/bit     0%     0 to 100%     6    
Percent Load     1     1%     0%     0 to 125%     3    
Primary Throttle Position     1     0.4%/bit     0%     0 to 100%     2    
Secondary Throttle Position     1     0.4%/bit     0%     0 to 100%     5    
Maximum Crank Attempts per Start Attempt     1     1 count/bit     0     0 to 250     1    
Time Remaining in Engine Operating State     2     1 sec/bit     0     0 to 65535 sec     2, 3    
Engine Operating State     1     Status     0     0000 - Engine Stopped     Bits: 4, 3, 2,1 of Byte 1    
Synchronization Status     1     Status     N/A     0000 - Not Synchronized     Bits: 4 -1 of Byte 1    
Slow Vessel Mode     1     Status     N/A     00 - Slow vessel mode OFF     Bits: 8, 7 of Byte 1    
Trolling Mode Status     1     Status     N/A     00 - Trolling mode is OFF     Bits: 6, 5 of Byte 1    
Crank Attempt Count on Present Start Attempt     1     1 count/bit     0     0 to 250     6    
Engine Hours (lifetime)     4     0.05 h/bit     0 h     0 h to +210,554,060.75 h     1-4    
Heading     2     1/128 deg/bit     0 deg     0 deg to +502 deg     1, 2    
Vessel Speed     2     1/256 km/h/bit upper byte: 1 km/h/bit     0 km/h     0 to 251 km/h (0 to 135 knots)     3, 4    
Battery Voltage     2     0.05 V/bit     0 V     0 V to +3212.75 V     5, 6    
Maximum Engine Speed     2     0.125 rpm/bit     0 rpm     0 to 8,031.875 rpm     16, 17    
Programmed Low Idle     2     0.125 rpm/bit     0 rpm     0 to 8,031.875 rpm     1, 2    
Slow Vessel Mode Set Speed     1     10 rpm/bit     0     0 to 2,500 rpm     25    
Engine Alarm Acknowledge     1     Status     N/A     00 - Alarm Ack Not active     Bits: 1, 2 of Byte 7    
Engine Overspeed Verify     1     Status     N/A     00 - Engine Overspeed Verify Operation Not Active     Bits: 7, 8 of Byte 7    
Idle Hours (lifetime)     4     0.05h/bit     0 h     0 h to +210,554,060.75 h     5-8    
Desired Engine Speed     2     0.125 rpm/bit     0 rpm     0 to 8031.875 rpm     2, 3    
Average Fuel Consumption (lifetime)     2     0.05 L/h/bit     0 L/h     0 to 3,212.75     1, 2    
Fuel Burned (trip)     4     0.5 L/bit     0 L     0 L to +2105540607.5 L     1-4    
Idle Fuel (lifetime)     4     0.5 L/bit     0 L     0 L to +2,105,540,608 L     1-4    
Oil Pressure     1     4 kPa/bit     0 kPa     0 to 1000 kPa (0 to 145 psi)     4    
Generator Phase BC Line-Line AC RMS Voltage     3     N/A     N/A     N/A     N/A    
Transmission Pressure     1     16 kPa/bit     0 kPa     0 to 4000 kPa (0 to 580 psi)     4    
Transmission Temperature     2     0.03125 deg C/bit     -273 deg C     -273 deg to +1735.0 deg C     5, 6    
Latitude     4     10-7 deg/bit     -210 deg     -210 deg (south) to +211.108122 deg (north)     1-4    
Longitude     4     10-7 deg/bit     -210 deg     -210 deg (west) to +211.108121 deg (east)     5-8    
Trip Engine Running Time     4     0.05 h/bit     0 h     0 h to +210,554,060.75 h     9-12    
Trip Idle Time     4     0.05h/bit     0 h     0 h to +210,554,060.75 h     13-16    
Trip Drive Average Load Factor     2     0.05 L/h/bit     0 L/h     0 L/h to +3212.75 L/h     5, 6    
Trip Reset     1     Status     N/A     00 - Take No Action     Bits: 2, 1    

Table 31
J1939 (Continued)    
Sensor Description     J1939 Transmission Rate
(milliseconds)    
Turbocharger Boost Pressure     50    
Intake Manifold Temperature     50    
Left Manifold Exhaust Gas Temperature     500    
Coolant Temperature     50    
Coolant Level - Heat Exchanger Tank     500    
Aftercooler Coolant Level     500    
Percent Load     50    
Primary Throttle position     50    
Secondary Throttle Position     50    
Maximum Crank Attempts per Start Attempt     1000    
Time Remaining in Engine Operating State     250    
Engine Operating State     250    
Synchronization Status     1000    
Slow Vessel Mode     1000    
Trolling Mode Status     1000    
Crank Attempt Count on Present Start Attempt     1000    
Engine Hours (lifetime)     50    
Heading     On Request    
Vessel Speed     On Request    
Battery Voltage     1000    
Maximum Engine Speed     On change of more than 10% or every 5 s.    
Programmed Low Idle     On change of more than 10% or every 5 s.    
Slow Vessel Mode Set Speed     On Change or 5 sec    
Engine Alarm Acknowledge     1000    
Engine Overspeed Verify     1000    
Idle Hours (lifetime)     On Request    
Desired Engine Speed     250    
Average Fuel Consumption (lifetime)     On Request    
Fuel Burned (lifetime)     1000 (Not Request)    
Fuel Burned (trip)     1000    
Idle Fuel (lifetime)     On Request    
Fuel Rate     100    
Trip Vehicle Idle Fuel Used     On Request    
Fuel Temperature     50    
Fuel Pressure     50    
Fuel Level     1000    
Oil Pressure     50    
Transmission Oil Pressure     50    
Transmission Oil Temperature     50    
Latitude     5000    
Longitude     5000    
Trip Engine Running Time     1000    
Trip Idle Time     On Request    
Trip Average Fuel Rate     1000    
Trip Drive Average Load Factor     On Request    
Trip Reset     When Needed    

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