- Engine:
- C175-16 (S/N: M6A1000-UP; M6B1000-UP; P6L1-UP; P5P1000-UP)
- C280-16 (S/N: NKB300-UP; A4F101-UP)
- Marine Engine:
- C280-12 (S/N: TSJ300-UP; RML1-UP)
Introduction
Do not perform any procedure that is outlined in this Special Instruction and do not order any parts until the entire instruction has been read and understood.
This Special Instruction describes the configuration of the Marine Classification Society (MCS) Alarm and Protection System. This Special Instruction is used as a supplement for additional wiring by the customer and explains the functionality of the components.
Whenever questions arise about this product or about this Special Instruction, consult your local dealer for the latest available information.
Overview of MCS A&P Network
Illustration 1 | g03330293 |
Illustration shows the typical layout of the MCS A&P system. The following units are available in MCS A&P system:
- MCS Controller (Diesel Control Unit (DCU) 410)
- Shut down unit (SDU) 410)
- Remote input/output module (RIO 410)
- Power analyzer module (RIO 425)
- Remote equipment interface (RP 410)
MCS Controller - These units are the engine monitoring and control units. One controller per engine is required. The MCS engine control unit utilizes a color screen and buttons for user interaction.
SDU (Shutdown Unit) - The SDU is the safety unit, which is required in class installation. This unit is completely self contained and is separate from the MCS controller. However, the MCS controller communicates with the SDU via RS-485.
RIO Input/Output - The RIO is an expansion I/O unit, which allows a maximum of four RIO units to be connected to one MCS controller. The MCS controller communicates with the RIO over an RS-485 link.
Remote Equipment Interface (RP 410) (Optional) - A REI can monitor and control a maximum of eight MCS controllers that are in the network. Several REI can monitor the same engine, or an REI can monitor separate engines. The REI communicates with the MCS controller via ethernet. Each REIcan also monitor up to four cameras.
MCS Controller Capability
The following items are a list of the functionality and content highlights of the MCS controller:
- Dual 24V redundant supply
- 145 mm (5.7 inch) color screen
- 4 PT100 input channels
- Four 4-20mA analog input channels
- Eight switch input channels
- One tachometer input channel
- One ethernet Modbus RTU
- 1 RS-485 Modbus RTU
- 1 J1939 CAN interface
- 1 CANopen interface
- Two configurable relay outputs
- Four configurable 24V outputs
- One common alarm relay
- Remote panel link (TCP/IP)
- SDU link
- RIO I/O link
- MK-14 link
- Internal web server configuration and support
- Password protected configuration
- User selectable units of measure
- Multilingual
- Sophisticated alarm configuration
- Supply voltage monitoring and alarm
- Extensive alarm list with ECM diagnostics
- Fault codes translated into messages in selected language
- Log of all events
- Prelube functionality that is configurable
- Service interval timers
- Ambient light sensor for automatic backlight adjustment
- Calculated fuel consumption values
- Certified by major classification societies
The I/O capacity of the MCS controller can be expanded with the use of 1 or more of the RIO units. Refer to ""RIO Expansion I/O" "
Signal Type     | Standard     | Maximum     |
4-20mA     | 4     | 40     |
PT100     | 4     | 36     |
Switch inputs     | 8     | 24     |
Thermocouples     | 0     | 8     |
Configurable relays     | 2     | 24     |
Configurable 24V output     | 4     | 12     |
0-5V inputs     | 0     | 4     |
J1939 channels     | 20 pages     | 20 pages     |
Precautions Regarding Classed Systems
In a classed and type approved installation, adhere to the following guidelines.
The SDU safety unit must have a minimum of one engine speed sensor connected to the SDU.
Note: All of the modules are certified by major classification societies.
Required Tools
Required Tools     | |||
Tool     | Part Number     | Description     | Qty     |
A     | 171-4400     | Communication Adapter Gp     | 1     |
B     | Version 2012B     | Cat ET     | 1     |
C     | 237-5130 or 146-4080     | Digital Multimeter Gp     | 1     |
MCS Controller Engine Panel Test Procedures
Use the following test procedures for MCS generator sets that are equipped with the MCS alarm and protection system. The following procedures describe the calibration and the testing of certain sensors and functional testing of the MCS A&P control panel.
Illustration 2 | g02177422 |
(1) MCS controller (2) LCD screen (3) Power indicator (4) Alarm list (5) Start (6) Stop (7) Menu buttons (8) Scroll down button (9) Scroll up button (10) Menu |
Illustration 3 | g03330800 |
Rear view of control panel (13) Relay expansion module (14) Shutdown unit (15) Oil mist over switch (16) Manual prelube switch (17) Rapid start/stop switch (18) Engine protection override switch (19) Low idle select switch (20) Manual run/stop switch (21) Crank override switch (22) Crank mtr select switch (23) Local throttle |
Test Procedures (Engine Running)
Pressure Sensor
- Disconnect the engine pressure sensor.
- The cable that is connected to the 1k pot also has a three pin deutsch connector. Connect the three pin deutsch connector to the machine harness where the engine pressure sensor was connected.
- Set the 1k potentiometer to cause a pressure within the alarm range.
Note: For more information about the pressures within the alarm range for the C280 engine, refer to the Operation and Maintenance Manual, SEBU7876, "Alarms and Shutoffs".
- Verify that the alarm lamp flashes and the horn sounds.
- Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.
- Disconnect the 1k pot from the harness connector that is used for the engine pressure sensor. Plug the harness connector into the engine pressure sensor.
- Verify that the alarm is no longer on the alarm list.
Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.
Differential Pressure Sensor
- Disconnect the engine pressure sensor.
- Connect a three pin deutsch connector to the harness.
- Set the 1k potentiometer to cause a pressure within the alarm range.
- Verify that the alarm lamp flashes and the horn sounds.
- Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.
- Disconnect the 1k pot from the harness connector that is used for the engine pressure sensor. Plug the harness connector into the engine pressure sensor.
- Verify that the alarm is no longer on the alarm list.
Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.
Temperature Sensors
- Disconnect current engine temperature sensor.
- Connect a three pin deutsch connector to the harness.
- Set the 10k potentiometer to cause a temperature reading within the alarm range.
- Verify that the alarm lamp flashes and the horn sounds.
- Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.
- Disconnect the 10k pot from the harness connector that is used for the temperature sensor. Plug the harness connector into the temperature sensor.
- Verify that the alarm is no longer on the alarm list.
Note: The preceding process will cause a code that latches the fault into the alarm list. Once the fault is removed, the power to the unit will need to be turned off then back on to clear the fault.
Power Supplies (Primary & Secondary)
- Manually trip the secondary circuit breaker. The secondary circuit breaker is located in the engine power distribution panel.
- After 10 seconds, the secondary power failure will be displayed on the controller.
- Verify that the MCSC display alarm lamp flashes and the horn sounds.
- Press the "Acknowledge" button.
- Reset the circuit breaker.
- Verify that the secondary power failure is not displayed on the alarm list.
- Repeat Steps 1 through 6 for the primary circuit breaker.
Wire Break Detection (Shutdown Switches)
- Disconnect the connector from the appropriate sensor.
- Verify that the alarm lamp flashes and the horn sounds.
- Verify that the alarm list displays an alarm for the correct sensor. Use the arrow keys in order to select the desired alarm.
- Verify that the alarm is for a broken wire.
- Acknowledge the alarm.
- Verify that the alarm remains.
- Reconnect the connector to the sensor.
- Verify that the alarm is no longer on the alarm list.
Start Failure
- Disconnect the starter.
- Verify that the MCS controller attempts to start the engine 3 times.
- Complete the following steps after the third start attempt.
- Verify that the MCS controller does not attempt to continue to start the engine.
- Verify that the MCS controller announces a "Start Failure Alarm".
- Acknowledge the alarm.
- Disconnect the auto start wiring.
- Reconnect the engine starter.
Coolant Level (Switch)
- Verify that there are no active alarms.
- Use Cat ET to change the coolant level sensor parameter to "Installed".
- Verify that the switch is open.
- After 30 seconds, verify that the alarm lamp flashes and the horn sounds.
- Use Cat ET to change the coolant level sensor parameter back to "Uninstalled".
- Verify that the alarm is no longer active.
- Place the switch back to the default state.
Manual Start/Stop
- Start the generator set. Use the "Start" button that is located on the front of the MCS controller.
- Verify that the "Stop" button on the front of the MCS controller stops the generator set.
- Restart the generator set in order to verify that the emergency stop on the front of the control panel will stop the package.
Overspeed
- Connect a computer, that has Cat ET software, to the unit. Start Cat ET.
- Initiate the engine overspeed test.
- Navigate to the "Diagnostics" dialog. Select "Diagnostics Tests", then select "Override Parameters".
- Initiate the engine overspeed test by double clicking "ON".
- Increase the engine speed past the trip point.
- Verify that the engine has shutdown.
- Verify that the alarm lamp flashes and that the horn sounds.
- Verify that the alarm list displays an alarm for engine overspeed. Use the arrow keys to select the alarm. The alarm window will expand to show additional information about the alarm.
Speed Control
- Set the "Idle/Rated" switch for idle. Verify that the engine idles at the correct speed.
- Set the switch for rated.
- If a load share module or manual speed control device is installed, perform the following instruction. Rotate the speed adjustment potentiometer until the speed of the engine is 100 rpm below the rated speed.
- Unplug the speed adjustment potentiometer.
- Verify that the engine runs at the correct rated speed.
- Connect the speed adjustment potentiometer.
Cam Sensor
- Disconnect the cam speed sensor.
- Verify that the primary pickup failure alarm is displayed.
- Verify that the engine speed is unaffected.
Crank Sensor
- Disconnect the crank speed sensor.
- Verify that the primary pickup failure alarm is displayed.
- Verify that the engine speed is unaffected.
Wire Terminal Location Overview
Illustration 4 | g01954311 |
Terminal locations for the MCS controller |
Refer to Table 3 for the location of the wire terminals that are located on the rear lid of the MCS controller.
Power Supply for the Inputs and Auxiliary Power Outputs     | ||
Terminal     | Function     | Input/Output     |
1     | 24VDC primary supply     | Input     |
2     | 0V primary supply     | Input     |
3     | 24VDC secondary supply     | Input     |
4     | 0V secondary supply     | Input     |
5     | 24VDC supply out 1A.     | Output     |
6     | 0V supply     | Output     |
System Power Supply     | ||
7     | 24VDC 0.2A power supply     | Output     |
8     | Power on 24VDC     | Input     |
9     | 0V Optocoupled power supply     | Output     |
10     | 0V power supply     | Input     |
Switch Input Channels     | ||
16     | 24VDC 0.2A supply for switch inputs     | Output     |
17     | #1 switch input 24V     | Input     |
18     | #2 switch input 24V     | Input     |
19     | #3 switch input 24V     | Input     |
20     | #4 switch input 24V     | Input     |
21     | #5 switch input 24V     | Input     |
22     | #6 switch input 24V     | Input     |
23     | #7 switch input 24V     | Input     |
24     | #8 switch input 24V     | Input     |
25     | 0V Optocoupled for switch input     | Output     |
26     | 0V for switch input     | Input     |
4-20mA Inputs     | ||
27     | 24VDC for 4-20mA sensor supply     | Output     |
28     | #1 4-20mA input     | Input     |
29     | #2 4-20mA input     | Input     |
30     | #3 4-20mA input     | Input     |
31     | #4 4-20mA input     | Input     |
PT100 Inputs     | ||
32     | #1 PT100 A     | Input     |
33     | #1 PT100 B     | Input     |
34     | #1 PT100 C     | Input     |
35     | #2 PT100 A     | Input     |
36     | #2 PT100 B     | Input     |
37     | #2 PT100 C     | Input     |
38     | #3 PT100 A     | Input     |
39     | #3 PT100 B     | Input     |
40     | #3 PT100 C     | Input     |
41     | #4 PT100 A     | Input     |
42     | #4 PT100 B     | Input     |
43     | #4 PT100 C     | Input     |
Input for Pickups     | ||
44     | #1 Pickup A     | Input     |
45     | #1 Pickup B     | Input     |
CANopen Interface (COM 5)     | ||
46     | #1 CANopen Shield     | Input     |
47     | #1 CANopen Low     | Input     |
48     | #1 CANopen High     | Input     |
CAN J1939 Interface (COM 4)     | ||
49     | #1 CAN J1939 Shield     | Input     |
50     | #1 CAN J1939 Low     | Input     |
51     | #1 CAN J1939 High     | Input     |
MODBUS RTU (COM 3)     | ||
52     | Modbus 0V     | N/A     |
53     | Modbus shield     | N/A     |
54     | Modbus low     | N/A     |
55     | Modbus high     | N/A     |
56     | Modbus +24VDC supply     | N/A     |
RIO Remote System I/O Interface (COM 2)     | ||
57     | RIO remote I/O interface shield     | Input/Output     |
58     | RIO remote I/O interface low     | Input/Output     |
59     | RIO remote I/O interface high     | Input/Output     |
SDU Safety Unit Interface (COM 1)     | ||
60     | SDU safety unit interface shield     | Input/Output     |
61     | SDU safety unit interface low     | Input/Output     |
62     | SDU safety unit interface high     | Input/Output     |
Configurable Relays     | ||
63     | #1 Configurable relay normally closed (NC)     | Output     |
64     | #1 Configurable relay closed (c)     | Output     |
65     | #1 Configurable relay normally open (NO)     | Output     |
66     | #2 Configurable relay NC     | Output     |
67     | #2 Configurable relay C     | Output     |
68     | #2 Configurable relay NO     | Output     |
Configurable 24VDC Outputs     | ||
69     | #1 Configurable output 24VDC     | Output     |
70     | #2 Configurable output 24VDC     | Output     |
71     | #3 Configurable output 24VDC     | Output     |
72     | #4 Configurable output 24VDC     | Output     |
Common Alarm Relay     | ||
73     | Common alarm relay NC     | Output     |
74     | Common alarm relay C     | Output     |
75     | Common alarm relay NO     | Output     |
Fixed 24 VDC Outputs     | ||
79     | Energize to shutdown 24VDC.     | Output     |
80     | Energize to stop (ETS) 24 VDC     | Output     |
81     | Energize to run (etr) 24 VDC     | Output     |
82     | Engine run 24vdc     | Output     |
83     | Crank 24VDC     | Output     |
84     | Activation for the Prelube 24VDC     | Output     |
85     | +24 VDC Supply for fixed functional inputs     | Output     |
86     | Prelube complete 24 VDC switch input.     | Input     |
87     | Start disabled 24 VDC switch input.     | Input     |
88     | Automatic mode 24 VDC switch input     | Input     |
89     | Automatic start 24 VDC switch input     | Input     |
90     | Automatic stop 24VDC switch input     | Input     |
91     | Remote start 24VDC switch input     | Input     |
92     | Remote stop 24VDC switch input     | Input     |
93     | Remote acknowledge/silence input alarm 24VDC     | Input     |
94     | Shutdown override switch input 24VDC     | Input     |
95     | In gear 24VDC switch input     | Input     |
96     | #1 Configurable input 24VDC switch input     | Input     |
97     | #2 Configurable input 24VDC switch input     | Input     |
98     | 0V Optocoupled for fixed functional inputs     | Input     |
99     | 0V For fixed functional inputs     | Input     |
Ground     | ||
100     | Ground     | N/A     |
Ethernet MODBUS/TCP (COM 6)     | ||
COM 6     | RJ45 Ethernet connection     | Input/Output     |
Console (COM 7)     | ||
COM 7     | DSUB-9 Serial port(RS-232)     | Input/Output     |
MK-14 Relay Expansion Module Link (COM 8)     | ||
COM 8     | DSUB-15     | Input/Output     |
Electrical Connections
General
All cables must be shielded in order to protect against EMC noise.
Note: The screen of all cables must be connected to ground. The screen of all cable must not be connected to 0V. Some cables must be kept separate from other signals. Other cables can be shielded.
Primary Power Supply
The MCS controller is designed to run on 24VDC supply voltage.
Requirements for the Power Supply
The valid full range of functionality for the system is 18VDC through 32VDC. The minimum capacity for the system is 5 amp.
Use at least a wire that is 1 mm2 (18 AWG) in diameter for the power supply. Use a twisted pair wire to minimize the effect of noise on the supply cables. Connect the cables straight from the battery and keep the cables as short as possible.
Secondary Power Supply
Note: A secondary power supply is mandatory for MCS compliance for all class installations. Secondary power comes in through the interconnections of the unit, not as a separate feed.
The secondary supply can be connected to a redundant power supply in order to ensure sufficient supply voltage upon cranking the engine. Without a separate secondary supply, a crank can result in a reboot of the MCS controller.
General Information for the Power Supplies
The MCS controller supports optocoupled inputs and outputs on several terminals. Optocoupling is not used in the factory configuration, but can be used by configuring the MCS controller using the information in 4.
Purpose     | Jumper     | Comment     |
Power the MCS controller.     | 7-8 and 9-10     | Disconnect jumper wire from terminals 7 and 8 in order to set the MCS controller into "System Off" mode.     |
Activate the switch inputs.     | 25 and 26     | Disconnect this jumper if an external 24VDC supply is used to activate the switch inputs.     |
Activate the fixed functions.     | 98 and 99     | Disconnect this jumper if an external 24VDC supply is used to activate the functions.     |
System Off Mode
The MCS controller appears to be shut down in the "System off" mode. To set the MCS controller to "System Off" mode, remove the strap between terminal 7 and terminal 8. The 24VDC on terminal 7 is protected with a 10mA automatic fuse for Optocoupled use. Alternatively, this function can be activated with an external 24VDC supply. If an external power supply is used, do not connect any jumpers, and do not use terminal 7 and terminal 10. To activate the MCS controller, connect a 24 VDC supply to terminal 8, and connect the 0V to terminal 9.
Switch Input Channels
There are eight configurable switch input channels which can be used to detect the status of switches in the installation. Each state of the channel is controlled by the 24VDC switch input terminal and the +0V optocoupled terminal. Refer to Table 5.
Voltage     | Function     |
0-2V     | Logic "0"     |
8-32V     | Logic "1"     |
2-8V     | Undefined (1)     |
( 1 ) | Avoid this area. |
Switch Input     | Voltage     |
Overvoltage Protection     | 40VDC     |
Disconnected     | 0V     |
The 24VDC which is on terminal 16 shall be used for the supply for the switch input. This terminal is protected with a 40mA automatic fuse.
Normal Use
Terminal 25 and terminal 26 are jumpered in normal usage. Terminals 17 through 24 are connected to 24V through external switches.
Optocoupled Use
For optocoupled use, terminal 25 and terminal 26 are not jumpered. External voltage input between terminals 17 through 24 and terminal 25 is electrically isolated from the MCS controller by the means of integrated optocoupled devices.
4-20mA Input Channels
There are four configurable 4-20mA analog sensor inputs. A warning will be displayed if the signal is out of the sensor range. The update rate is 2 Hz. The following values are out of the range of the sensor:
- Less than 4mA short
- Greater than 24mA broken
PT100 Input Channels
There are four PT100 input channels. The four channels support PT100 sensors with two or three wires. The update rate is 2 Hz. A warning will be displayed if the signal is out of the range of the sensor. The following values are out of the range of the sensor :
- Less than 90 Ω
- Greater than 390 Ω
Magnetic Speed Sensor
The primary speed sensor is connected to the SDU. However, and additional speed sensor can be connected to the MCS controller.
Connect the magnetic pickup to terminal 44 and terminal 45.
The signal strength should be 2.5 Vppthrough 30 Vpp. The range for the sensor is 0 through 10 kHz.
Note: The cable for the pickup must not be shielded to ground at the end of the pickup. Do not ground the shield to 0V.
CANopen Interface
The CANopen interface is the interface of communication for the remote panels or equipment. The CANopen interface is able to communicate all signals that are available in the MCS controller. Refer to Table 7 for the terminals that are used in the CANopen circuit.
Terminal     | Function     |
46     | CANopen shield     |
47     | CANopen low     |
48     | CANopen high     |
CAN J1939 Interface
The CAN J1939 CANbus interface is connected to the electronic control module (ECM) of the engine. The following terminals that are listed in Table 8 are used for the CAN interface:
Terminal     | Function     |
49     | J1939     |
50     | CAN low     |
51     | CAN high     |
MODBUS RTU RS-485 (COM 3)
The MODBUS RTU can be connected with common 0V or electrically isolated through optocouplers. The following terminals that are listed in Table 9 are used in the Modbus circuit:
Terminal     | Function     |
52     | 0V     |
53     | Shield     |
54     | Low     |
55     | High     |
56     | + 24VDC     |
Note: The power source must be independent, if using opto-isolation.
RIO and PAM Remote I/O Link (COM 2)
A maximum of four RIO units can be connected. The following terminals are identified in Table 10:
Terminal     | Function     |
57     | Shield     |
58     | Low     |
59     | High     |
SDU Shutdown Unit Link (COM 1)
The following terminals that are used for the shutdown module are identified in Table 11:
Terminal     | Function     |
60     | Shield     |
61     | Low     |
62     | High     |
Configurable Relays
There are two configurable relays on the MCS controller, which are called relay 1 and relay 2. Each relay may be enabled or disabled. Operation of the relays can be controlled by selecting one of the events that are available through the configuration, if one of the two relays are enabled. The center tap of the relay contact is secured with a 1 amp automatic fuse. For additional configurable relays, see the section about optional MK-6 or MK-14 units.
Configurable 24 VDC Outputs
There are four configurable 24 VDC outputs on the MCS controller, which are Config 1 to Config 4. Each output may be enabled or disabled. Operation is controlled by selecting one of the events that are available through the configuration, if the four configurable outputs are enabled.
Common Alarm Relay
The relay is activated in a normal situation, and releases for any alarm. The center tap is secured with a 1 amp fuse.
Spare 24VDC Outputs
This output is for future use. There are no connections to these terminals.
Shutdown Output
The "Shutdown Output" activates when the MCS controller activates an automatic engine safety shutdown. However, the "Shutdown Output" does not activate for a normal engine stop.
Fixed 24VDC Outputs
Use this 24VDC supply output in order to power all of the inputs in the wire terminal 86 through terminal 97.
Energize to Stop (ETS)
The ETS is activated on a normal engine stop or an automatic engine safety shutdown has occurred. This output remains activated for a few seconds after the engine has stopped.
Energize to Run (ETR)
The ETR is activated shortly before the MCS controller starts the engine. This output stays activated when the engine is running. The ETR deactivates on any stop command.
Running
The "Running" output activates when the engine has reached crank terminate. The output deactivates at any stop command.
Crank
The output activates in order to engage the starting motor. This output is disabled when the engine is running.
24VDC Supply for Fixed Function Inputs
Use this supply output in order to power all the inputs for terminals 86 to 97.
Automatic Start
Apply this signal in order to start the engine according to the MCS controller start configuration.
Note: The input for this terminal is disabled if automatic mode is inactive.
Automatic Stop
Apply this signal in order to stop the engine according to the MCS controller stop configuration.
Note: The input for this terminal is disabled if "Automatic Mode" is inactive.
Remote Start/Stop
Apply a signal to either of these inputs in order to activate the function. The "Remote Start" and "Remote Stop" work independently of the "Automatic Mode" setting.
Acknowledge
This input acknowledges all new alarms.
Shutdown Override
The "Shutdown Override" input disables all shutdowns. However, "Shutdown Overide" does not disable SDU shutdowns. In order to override the SDU, configure an MCS controller relay with the function "Shutdown Override". Connect this signal to the SDU "Shutdown Override" input.
Note: Overspeed shutdown will always be enabled for the MCS controller and SDU.
The MCS controller will indicate that the "Shutdown Override" is activated by displaying an alarm. The MCS controller will display a "SO" symbol when "Shutdown Override" is active in the status bar, which is the top line of the screen.
Configurable Inputs
The two channels for this input can be configured by using the web server. Connect the input to 24VDC in order to activate the configured function.
Ground
Connect terminal 100 to the ground. 0VDC and the ground must be separated.
Communication Interfaces
This section describes various communication interfaces that are available for the MCS controller.
Other Communication Interfaces
Ethernet Modbus/TCP (COM 6)
The MCS controller connects to a Local Area Network (LAN) or to a computer through a CAT-5 network cable that. The connection is made to the RJ45 port COM 6. The IP setting of the MCS controller and/or the local computer must be set in order to access the configuration menu of the MCS controller. The IP setting must be done from a personal computer. The MCS controller has a built-in DHCP server for use with a single personal computer.
Console (COM 7)
The COM 7 port is used for factory service.
MK-14 Relay Expansion Link (COM 8)
Connect the 15 pin DSUB connector from the optional MK- 14 relay expansion module here. The function on each relay is configured in the MCS controller web server.
USB Memory Interface
This interface is only used for USB memory sticks. This interface has two main functions.
- Load a configuration file
- Load a firmware file
This interface can also be used in order to load a new firmware file to any of the remote panels that are connected. Upgrade the remote panels before upgrading the firmware.
First Power On
Before the MCS controller is powered, ensure that the MCS controller is installed in the proper location. Refer to ""MCS controller Engine Panel Installation" ".
First Power On Wizard
The MCS controller will display the first power on wizard, at the initial start-up of the MCS controller, or after a factory reset of the panel.
All the settings are available in the menu interface.
Selection of the Installation Language
- Press the up arrow or the down arrow in order to select the desired language from the menu, or press "OK" if the default language is desired.
- Press "Edit" in order to enter the menu of languages.
- Press the left arrow or the right arrow in order to scroll through available languages.
- Press "OK" in order to choose the language that is desired.
- Press "OK" to go to the next step.
Choosing the Administrator Password
Use the following steps in order to add the default pin code of (1234).
- Press the right arrow in order to choose the administrator password.
- Press the "Add" button in order to enter the number "1". Press the right arrow once in order to select number "2" on the keypad. Press "Add" in order to enter default pin code. Continue with "3" and "4" in the same manner. Press "Clear" in order to correct any mistakes.
- Press "OK" in order to continue once all four numbers of the code have been entered.
- Enter a new pin code by entering the new numbers on the virtual keypad in the same way and press "OK" in order to continue.
- Confirm the new pin code and press "OK" in order to proceed to the next step.
Selecting an IP Address
- Press the right arrow in order to select an IP address.
- Press the up arrow or the down arrow in order to scroll between the four groups of numbers.
- Press "Edit" in order to change the numbers in the selected group.
- Press the up arrow or the down arrow in order to change each digit and press the left arrow or the right arrow in order to scroll through digits that can be changed. Press the "Cancel" button in order to keep the previous value. Press the "OK" button in order to choose a new value for the IP address. The previous number will be used, and no error messages will be displayed, if an invalid number is entered into the IP address.
- Valid numbers that can be entered into the IP address for the first set of numbers are 1 through 254. Valid numbers that can be entered into the IP address for the second and the third set of numbers are 0 through 254. Valid numbers that can be entered into the IP address for the fourth set of numbers are 2 through 254. Numbers that are used in the IP address depend on the network connection of the MCS controller. The last two digits in the fourth group will set the engine number for this MCS controller. For example, entering 213 becomes engine number 13.
Note: In order to decide which IP address to use, refer to ""Connecting to the MCS controller" ".
- Press the next button only in order to continue without changing the IP address of the MCS controller.
Load a Configuration
Note: The MCS controller firmware contains all of the standard factory configurations for Caterpillar applications.
- Press the right arrow in order to load a configuration.
Note: The firmware contains all of the standard configurations for Caterpillar applications.
- Press the up arrow or the down arrow in order to select the configuration menu, or press "Next" in order to use the factory default.
- Press "Edit" in order to enter the configuration menu.
- Press the left or the right arrow in order to scroll through the available configurations.
- Press "OK" in order to choose the configuration that is desired.
- Press "Next" in order to go to the next step.
Restarting the MCS controller
- Press "Restart" in order to activate the new settings and display the main menu.
Configuration of the MCS Controller
The configuration of the MCS controller is explained in this section. The MCS controller may be configured in one of two ways.
A point of entry for the configuration of the MCS controller is available in the menu for quick changes.
Note: This manual will not give a detailed description of the configuration interface for the panel menu. Only the web server menu operation is covered.
The MCS controller has a built-in web server, which offers full access to the configuration of the MCS controller.
The internet browsers that are listed in Table 12 are approved for use.
Internet Browser     | Version     |
Internet Explorer     | 7.0 or higher     |
Firefox     | 3.0 or higher     |
Connecting to the MCS Controller
The MCS controller can be connected directly or the MCS controller can be connected through a Local Area Network (LAN).
Note: Check the configuration of the LAN with the LAN manager if an existing ethernet connection is used.
The components in the MCS A&P system use fixed IP addresses which must be set manually.
- Connect an end of the ethernet cable to the laptop computer and connect the opposite end of the ethernet cable to the ethernet port of the MCS controller. (COM 6). Connect to an open port on the ethernet switch if the MCS controller is connected to remote panels or other MCS controllers via and ethernet switch.
- Select "Version Information" in the main menu of the MCS controller. Note the IP number. The default IP number from the factory is 192.168.0.101.
- Press "Enter", and note the login screen.
- Refer to Table 13 for the username and the password for the login screen.
Show/hide table
Table 13 Password     Username     1234     MCS Controller    
Changing the IP address of the MCS Controller
The IP address of the MCS controller can easily be changed, if necessary. The MCS controller uses a fixed IP address, which is set during the initial powerup sequence of the MCS controller. The IP address may also be changed through the panel menu on the MCS controller by selecting the following items in the listed order: menu, configuration, miscellaneous and configuration of the network.
The factory default for the IP address of the MCS controller is 192.168.0.101. All components in the LAN must have the first three groups of numbers in the IP address. The last group of numbers in the IP address must be unique within the LAN. Also, the last two digits of the IP address will represent the engine number. For example, an MCS controller with an IP address of 192.168.0.104 will be assigned to the fourth engine.
Use the up arrow or the down arrow in order to select each of the four groups of numbers. Press "Edit" in order to edit each group of numbers.
IP Address Convention
The default IP address from the factory is 192.168.0.101. The first three groups of numbers for the IP address must be identical for all components in the LAN.
Note: The last three digits in the IP address must be unique within the LAN. Also, the two last digits in the IP address must represent the engine number.
Connecting the MCS Controller to a PC
Make sure that the ethernet network configuration of the computer is set to receive an IP address automatically. Select the following menu options in the listed order from the panel menu on the MCS controller: Menu and Connect a Personal Computer.
Press the down arrow and then Toggle. The DHCP server will now be active for 10 minutes.
Connect the PC to the MCS controller with a CAT-5 ethernet cable. The DHCP server will automatically set up the PC in order to communicate with the MCS controller. Use of the network is needed some times to reset or use the network repair function for the ethernet connection of the PC. The process is used for the PC to receive the new IP address.
Alternatively, set the IP address of the PC manually to a free IP address in the same subnet as the MCS controller. For example, if the IP address of the MCS controller is 192.168.000.101, the PC may use any IP address that starts with 192.168.000 except 192.168.000.101.
Connecting the MCS Controller to a LAN with a Dynamic Host Configuration Protocol (DHCP) Server
In order to use a LAN with a DHCP server, the IP address that is used by the MCS A&P system components must be set outside the range of the IP address. Most DHCP servers are configured with the range of the IP address outside the fixed address of the servers.
For example, if the subnet of the LAN is 192.168.230 and the DHCP's IP address range is set to 50 through 210, then the following would be valid IP addresses: 192.168.230.211, 192.168.230.007 and 192.168.230.231
Note: Do not use the DHCP server that is built into the MCS controller with a LAN. Two DHCP servers in the same LAN create a mismatched IP addresses.
Connection to a LAN That Uses a Fixed IP Addresses
Set the IP address of the MCS controller to a free IP address within the subnet of the LAN.
Factory Defaults for the MCS Controller
Factory defaults only take place at the initial powerup sequence of the MCS controller. The existing configuration of the IP address must be kept even throughout the factory reset. Refer to Table 14.
Factory Resets     | |
IP address     | 192.168.000.101     |
Subnet     | 192.168.000     |
Subnet mask     | 255.255.255.000     |
The range for the DHCP IP addresses is 101 through 199 within the subnet, which is defined by the IP address of the MCS controller.
Configuration of the Web Server
Illustration 5 | g03215256 |
Home screen of the MCS controller |
The MCS controller can be configured after the user has logged in. The following items are on the main menu of the web server.
Home Screen for Web Server Configuration
The home screen lists the following menu items:
- MCS controller
- RIO
- SDU
- MK-6/14
- Versions
- Troubleshooting
MCS Controller
The Home menu is the top-level menu for the entire MCS controller configuration. The configuration is saved in the configuration file, which is located in the MCS controller.
RIO
The RIO menu option is the top level for the optional I\O modules. The configuration for the RIO is saved to the configuration file for the MCS controller.
SDU
The SDU menu option is the top level for the SDU safety unit configuration. The SDU is mandatory in classed installation. The configuration for the SDU is saved in the SDU, and the configuration is stored in the MCS controller configuration file, which is located in the MCS controller.
Additional Relay Module (ARM)
The ARM menu option provides the option in order to assign a function to the optional relay module.
Versions
This menu option is the top-level menu item that lists the hardware and the software version of the MCS controller, and the software of the SDU.
Troubleshooting
In this section, the user is able to troubleshoot the following items:
- I/O module
- RIO units
- Communication on the MCS controller
MCS Controller Home
The following items are displayed within the MCS controller home screen.
Password
The configuration for the MCS controller is password protected with a pin code. Complete the following steps in order to reset the password.
- In order to change the password, select the password option, and type in the old password.
- After the old password has been entered, type in the new password twice.
File
A new configuration file can be loaded in order to change the configuration of the MCS controller. The following two options are available for loading a new file:
- Factory Default
- User Uploaded
Factory Default - The factory default menu option is a predefined configuration file from the factory that can be opened.
User Uploaded - The user uploaded menu option lists the files that are previously uploaded to this MCS controller. Select a file to use as the new configuration file for the MCS controller.
Saving a File
The current configuration of the MCS controller is saved in a file. The default file extension is .cfg.
Upload to MCS Controller
The firmware can be updated whenever a new version of firmware is available. A new configuration file can be loaded into the panel menu of the MCS controller.
The latest version of firmware can be obtained from Service Information System (SIS). The file must be saved as dcu410_release.tar.gz.
Note: The MCS controller and REI firmware must be matched.
The list of matched firmware in the MCS controller is listed below in Table 15.
REI     | MCS Controller     | Release Date     |
1.0     | 1.1     | October 2007     |
1.1     | 1.2     | March 2008     |
1.2     | 1.3     | November 2008     |
1.4     | 1.4     | October 2009     |
MCS Controller I/O Configuration
The I/O section contains menu items for input and output signals that are used in the MCS controller. The menu items are separated into two different sections.
Configuration inputs - I/O input channels are configured in this section. The following items are all examples of configuration inputs: 4-20 mA, PT100 and Switch inputs
Configuration outputs - This section is for configurable outputs. A signal or a function can be assigned to an 24V output or to a relay.
Note: Always remember to press the "Submit" button after each change on the configuration pages. No changes will be saved until this button is pressed.
Engine Speed
The engine speed sensors are configured, and the overspeed point is set within the tab for engine speed.
Source
The MCS controller can read engine speed from a maximum of three sources that are listed in Table 16.
Source     | Comment     |
J1939     | The J1939 CANbus is connected to terminals 49 through terminal 51(COM 4).     |
MCS controller     | Magnetic pickup that is locally connected to the MCS controller on terminal 44 and terminal 45     |
SDU     | One of the two pickups connected to the SDU. The SDU has a strategy for selecting from the two connected pickups.     |
The sources for engine speed are prioritized. The MCS controller will use the sensor that is assigned as the primary engine speed sensor. The secondary source will be used if the primary source is lost. The third source will be used if the secondary source is lost.
Local Pickup
The tooth count of the flywheel must be set at the following locations:
- Local pickup (If equipped)
- "MCS controller" source
General Configuration
The following items are the options under the general configuration heading :
RPM rounding - The displayed value is rounded to the nearest rpm.
RPM setpoint - Set engine rpm.
RPM Ready to take Load - The signal can be configured to an output relay. This function is activated when a specified rpm is reached. This function does not deactivate if the rpm falls below the specified value. In order to deactivate this function the user must select the stop command.
RPM Nominal Speed - The nominal speed of the engine, which is used in order to calculate the overspeed and the rpm overspeed test setpoints
General
The channel use heading is located below the general heading. This function is used in order to select the location of the signal that will be displayed. Select the MCS controller+REI option in order to display the instrument in the MCS controller and in the REI.
Display
The values that are listed in the display menu define the appearance of the instrument widget.
Display Unit - The unit of measure which follows the signal
Display Range Minimum - The minimum value that is displayed. Normally, the minimum value is zero.
Display Range Maximum - The maximum value that is displayed. For an engine which runs at 1500 rpm nominally, a typical maximum setting would be 1800 RPM.
Display Major Divider - The rpm value that is written by the instrument widget.
Display Minor Divider - These marks are located between the major divider marks.
Display Multiplier - The multiplier value is printed in the meter for the RPM.
Overspeed
RPM Overspeed - This function indicates that the engine has exceeded a specified overspeed limit.
RPM Overspeed Delay - This function delays the alarm or shutdown for a specified time. Typically, the setpoint is 100 milliseconds.
RPM Overspeed Shutdown Enabled - This function allows the user to select the behavior of the overspeed. Select "Yes" in order to shut down the engine. Select "No" in order to disable overspeed shutdown.
Note: Disabling the MCS controller overspeed option is valid for the MCS controller only. The SDUcan perform a shutdown of the engine.
Switch
Select any of the eight switch channels. For each channel, set the following parameters.
Channel Use
Select "Event" if this setting is active.
Select "Silent event" for an active channel, but do not select any alarms for the panel. The alarm will be available on communication only.
Event
Select one of the following options:
- Warning
- Alarm
- Shutdown
- None
Note: Selecting "None" means that no events will occur.
Input State
The following options can be selected:
- Normally open
- Normally closed
Normally Open - Normally open indicates that the contact must close in order to create the event.
Normally Closed - Normally closed indicates that the contact must open in order to make the event.
Note: Normal signifies a running engine with no alarm.
Delay Before Event
Choose the desired time of continuation before the event is triggered. The following values are typical setting for the time delay:
- 2 seconds for low engine oil pressure
- 5 to 10 seconds for high engine coolant temperature
On Run Only
Select "Yes" if the state of the switch normally changes with operation of the engine. The switch will only activate the alarm when the engine is running. Selecting the "Yes" option is a typical setting for all pressure switches.
Delay After the Engine Is Running
Note: The "Delay After the Engine Is Running" selection is available if the "On Run Only" option is selected.
The switch event is disabled for the specified number of seconds after the engine is running. After the timer has elapsed, the channel is enabled. A typical setting is between five and ten seconds.
Use as Additional Run Indicator
Adding an engine oil pressure switch is recommended, if the MCS controller has a single pickup.
Note: Do not use pressure sensors or any other signals as an indicator that the engine is running.
The following items are typical settings that are used:
- If two or more sources for engine speed are used, select "No".
- If only one source for engine speed is used, select "Yes".
4-20 mA
Select the following setting for any of the four 4-20mA channels.
Channel Use
This option selects the panel that is displayed by the instrument widget. The instrument can also be displayed on the following items:
- MCS controller
- Remote equipment interface (REI)
- Combination of the MCS controller and REI
The alarm events can be suppressed. Refer to Table 17.
Use     | MCS Controller     | REI     | Configuration Outputs     | ||
    | Display     | Event     | Display     | Event     |     |
Event (1)     |     | X     |     | X     | X     |
MCS controller     | X     |     |     |     | X     |
MCS controller + Event (1)     | X     | X     |     |     | X     |
REI     |     |     | X     |     | X     |
REI + Event (1)     |     |     | X     | X     | X     |
MCS controller+REI     |     |     | X     |     | X     |
MCS controller + REI + Event (1)     | X     | X     | X     | X     | X     |
Silent Event (2)     |     |     |     |     | X     |
MCS controller + Silent Event (2)     | X     |     |     |     | X     |
REI + Silent Event (2)     |     |     | X     |     | X     |
MCS controller + REI + Silent Event (2)     | X     |     | X     |     | X     |
( 1 ) | The following items are classified as events. warning, alarm and shutdown |
( 2 ) | A silent event uses communication only. |
Note: Normally, the selection should be "MCS controller + REI + Event", which is shown in the Table 17. The selection helps ensure that the channel is displayed in the MCS controller and in the REI, when the channel is installed.
Sensor
Sensor Unit - Select the unit of measure, either bar or psi, that is printed on the sensor.
Sensor Range Min and Max - Select the sensor values for the minimum and maximum pressure, which are printed on the sensor.
Display
Display Unit - For the above sensor, select the desired displayed unit for US and Metric values.
Display Range Min and Max - Select the desired minimum and maximum values, that are displayed in the instrument.
Display Major and Minor Divider - Select the desired major divisions and minor divisions in the instrument. The number for the major divider is printed at each major divider.
Display Multiplier - Select the desired factor of multiplication. An instrument with a display range of 0 through 10,000 would be displayed as 0 through 1,000 with a multiplication factor of 10. The multiplication factor is printed in the instrument.
Update Metric and US - Once the standard section has been completed, the web server can automatically calculate the metric section.
Note: The application does not round off values. Adjusting the calculated values manually and set logical round values is recommended.
Alarming
Note: This section is always completed in metric units.
Event - Select the desired combination of warning, alarm, and shutdown. Select "RPM dependent" for a setpoint that varies with rpm, and complete the boxes.
Alarm Threshold - Type in the threshold value of the alarm.
Delay After Crossing Alarm Threshold - Set the desired number of seconds of continuation time before the event occurs.
Threshold Type - Set the event to appear on a high signal or a low signal. A temperature is normally high, and a pressure is normally low.
Requires Running Engine - Select "Yes" in order to disable the event when the engine is not running. Select "No" in order to enable the event.
Delay After Engine Is Running - Set the continuation time after the engine is running.
PT100
Set the parameters for any of the four PT100 channels.
24V Inputs
Select any of the two 24V input channels.
Note: These channels are fixed function inputs.
These two inputs can be given a function from a list of available functions. The following items are current available functions:
- Local mode
- Backlight
- Prelube override
Activate the Function
The function is activated when the input is connected to 24V.
Deactivate the Function
The function is deactivated when the input is left open, or when the input is connected to 0V.
J1939
Select a J1939 CANbus signal from the list.
Set the parameters for each of the selected channels.
Differential
A differential channel is a logical channel, which is made up of two physical channels. The channels can come from the J1939 CANbus or the channels can also be hardwired. The differential channel will output the difference between the two source channels. The sensor unit must be identical for the two selected signals. Both of the source signals must be an identical unit of measure. A channel cannot be set to bar while the other channel is set to psi.
Select one of the five differential channels. Select two signals with the same unit of measure. The differential channel result can be assigned to an instrument widget.
Special
The following items are the menu options that are listed under the special signals.
Input Voltage
The input voltage powers the MCS controller, and the voltage that is supplied to terminals 5 and 6. The input voltage monitors the supply voltage that is used by the MCS controller.
Set the desired ranges. Set an event and complete the dialog for an alarm.
Calculated Fuel Rate
The MCS controller calculates fuel consumption and the MCS controller displays an estimated figure. Select the channel and configure the channel.
Calculated Engine Hours
Engine hours are being calculated by the MCS controller, if the engine hours are not sourced from the J1939 CANbus. The appearance of the counter is configured in this dialog. Alarms or other events can be connected to the engine hours.
24V Outputs
The MCS controller has four 24V outputs. The function on the outputs is configured here.
Select one of the four 24V channels. Select the desired function for each channel.
Relays
The MCS controller has two potential free relay contacts that are built in. Select one of the two relays, and select the desired function for each channel.
Speed Relays
The speed relay is activated at a certain rpm and the speed relay can be deactivated at a certain rpm. For example, speed relay one can be configured to activate at 1200 rpm, and speed relay one can be deactivated at 1199 rpm. Set the event log to "Yes" in order to create an event in the log when the speed relay activates. The speed relay can be assigned to any configurable output.
MCS Controller Interface Design
The templates are populated with the already configured signals from the I/O section.
A page on the MCS controller is built up with a template. A template has several positions for slots. The slot position can hold a type of widget. A signal can be assigned to the widget.
Insert a New Page
This function allows the new page to appear before an existing page or after an existing page. Press the "Insert page" button in order to number the pages again.
Choose a Template
A range of templates will be shown. Predefined signals will start to fill the page, once the desired template is chosen. The template that is chosen will appear at the bottom of the screen. Select a signal and submit a signal in order to clear the other templates.
Delete a Page
Select the page that will be deleted. Press the "Delete" button. Pages will be numbered again, when a page is deleted.
Edit the Signal
If the signal that is chosen is not correctly configured, select "Edit signal".
MCS Controller Start/Stop/Prelube
The following subsections are contained within the MCS controller start/stop/prelube section.
- Auto start/stop
- Automatic stop
Auto Start/Stop
The following conditions must be met, in order for the MCS controller to start the engine automatically:
- "Automatic Mode", which is Terminal 88, must be high. Also, the "Automatic option" within the settings of the MCS controller can be selected in order to start the engine automatically.
- The "Automatic Start", which is Terminal 89, must be high. Selecting this option triggers the starting sequence.
Initial Start Delay
When the starting sequence activates, the start delay timer must elapse before the MCS controller will attempt to start the engine. A typical setting for the initial start delay is one second.
Cranking Time
This setting controls the engagement time of the starting motor. A typical setting for the cranking time is 5 to 7 seconds.
Delay Between Start Attempts
The MCS controller will delay starting the engine for a specified time, if an attempt to start the engine fails. A typical setting is a delay time of 5 to 7 seconds.
Note: The timer starts when the engine rpm is less than 5.
The Number of Start Attempts
The total number of start attempts. A typical setting for the total number of attempts is three attempts.
Prelube Before Each Start Attempt
Select "Yes" in order to prelube the engine whenever an attempt to start the engine has occurred. Select "No" in order to prelube the engine before the first attempt only.
Automatic Stop
The following conditions must be met in order for the MCS controller to stop the engine automatically:
- "Automatic Mode", which is Terminal 88, must be high. Also, the "Automatic" setting can be selected in order to stop the engine automatically.
- "Automatic Stop", which is Terminal 90, must be high. Automatic stop triggers the stopping sequence for the engine.
Delay Before Disconnecting the Breaker for the Generator
When the automatic stop is applied, the MCS controller will wait for a specified amount of time before activating a signal, which disconnects the breaker for the generator. The disconnect generator breaker signal is not a standard output signal. This signal must be configured to a 24V or relay output. A typical setting is 1 to 60 seconds.
Cooling Time
The engine will continue to run at no load for a specified amount of time in order to cool down, after the previous timer has elapsed. The MCS controller will stop the engine, when the timer has elapsed. A typical setting to allow the engine to cool down is 1 to 5 minutes.
Start and Stop Buttons
The start button and the stop button can be configured to the following settings:
- Latched
- Momentary
Note: This selection is valid for both the start button and the stop button.
Programming the Start and Stop Buttons
Select "Yes" in order for the start button to function as a momentary switch. The button must be pressed until the engine has started or the engine has stopped.
User Interface
The following subsections are contained within the User interface section:
- Language
- Enabled signals only
- Buzzer
- Engine model
Language
The signal descriptions can be manually translated to other languages in this section.
All Signals
The "All Signals" function will display all signals that are available in the MCS controller.
The page displays the following three rows of text: English default text, English used text, Second language.
Note: The English language is always available in the MCS controller and REI.
The default text means that the English text will be used in the first column. Select any default text in order to change the description of the signal text.
Enabled Signals Only
This function only displays list of the signals that are used.
Service
The four service intervals will be indicated with a text message that will appear on the screen. The default text can be changed to the desired language. Press the default text in order to change the default text.
Buzzer Off
Select "Yes" in order to suppress the buzzer automatically. The buzzer will activate normally. However, the MCS controller will silence the buzzer after 5 seconds.
Engine Model
The following subsections are contained within the engine model section:
Engine Name
Type the name of the engine. For example, the name of the engine could be "Auxiliary".
Note: The last two digits in the IP address of the MCS controller become the engine number. For example, if the IP address is 192.168.0.110 the engine number will be 10.
Service Interval
The following subsections are contained within the service interval section:
- View service status
- Configure
View Service Status
Viewing the service status will display the number of hours until the next service is due.
Configure
A combination of a maximum of four different timers can be configured in order to indicate that engine service is due. The default text can be changed by selecting the "Assign custom name" link.
Service Enabled
Select "Yes" in order to enable the timer for the service interval .
Next Service At
Enter the hour meter reading in the MCS controller at the first service. This option is useful if the first service has a shorter interval than the regular service interval.
Then Every
Select the service interval in hours. The MCS controller will indicate that the number of hours has elapsed.
Communication
The following subsections are contained within the communication section:
- Network communication
- CANopen
- Modbus RTU
Network Communication
When the IP address is set for the MCS controller, ensure that the IP address is unique on the network. Consult the manager for the network in order to obtain an IP address, if the ship has ethernet.
The last two digits must become the engine number. For example, if the engine is specified as "Auxiliary", the IP address is selected as 192.168.0.110. The engine name becomes "Auxiliary #10".
CANopen
The MCS controller has a built-in "CANopen" communication interface.
Baudrate
Set the baudrate for the "CANopen" interface on COM 5 of the MCS controller. A typical setting for the baudrate is 125 kilobytes per second (kbps).
Node ID
Set the node identification for the MCS controller "CANopen" interface.
Download EDS file
This option is used if the user needs to download an EDS file.
Modbus RTU
The MCS controller has a built-in Modbus RTU communication interface. Power the optocoupled interface with 24VDC. The Table lists the Modbus parameters.
Modbus Parameters     | |
Value     | Function     |
19200     | Baudrate     |
8     | Databits     |
1     | Stop bit     |
Even     | Parity     |
Address
Set the number for the Modbus ID. The number can be 1 through 247. The number must be unique on the network.
Miscellaneous
The following subsections are contained within the "Miscellaneous" section:
- Alarm configuration
- Counters
- Fuel consumption
- Event log
Alarm Configuration
The MCS controller has a primary input for power supply and a secondary input for power supply. If the secondary input is not active, the low voltage alarm on this input must be disabled.
Secondary Power Fail Alarm Enabled
The following options are available for the secondary power fail alarm:
- Yes
- No
Selecting "Yes" enables the alarm. The "Yes" selection is used if there is a connection to the secondary supply.
Selecting "No" disables the alarm. The "No" selection is used if there is no connection to the secondary supply.
Counters
The MCS controller calculates the engine hours that are logged only when the engine is running. Also, the hours are stored into the memory of the MCS controller. The counter can be set at the following sources: J1939 CANbus and MCS controller.
Update Local Engine Hours
Update local engine hours function updates the local counter to any value.
Current Engine Hours
Set a new total for the engine hour setting.
Note: This setting will be updated when the MCS controller receives new data on the J1939 CANbus.
Fuel Consumption
The MCS controller can calculate the approximate fuel consumption of the engine. The following variables must be set per type of engine: X, Y and Z. Contact the distributor for suitable values.
Event Log
The MCS controller has a built-in event log.
Everything
"Everything" displays a list of all event in chronological order.
Alarms Only
"Alarms Only" displays a list of the following items:
- Warning
- Alarm
- Autostop events
User Interaction Only
The "User Interaction Only" displays a list of all remote commands to the MCS controller.
Events Only
"Events Only" displays a list of all events that are not alarms.
Save As
The "Save As" function allows the current list of events to be saved into a file.
Language
"Language" is a shortcut to the "Language" section.
Communication Interface List
The MCS controller communication interface list covers the communication interface for the Modbus RTU (COM 3).
REI Installation
The REI can be located within the engine control room or wheelhouse. The REI should be mounted at about eye level and the user should have easy access to the touch screen and buttons on the panel.
General Overview
The REI is the remote panel for the MCS controller. The REI uses an ethernet cable in order to communicate with the MCS controller. The MCS controller locates all connected units and all connected units update the configuration accordingly. No configuration is necessary on the REI. One REI can control a maximum of eight MCS controllers. Also, there can be an unlimited number of REI units that are connected to the same network. If multiple REI units are installed, the REI units ensure that only one REI has the command of a single MCS controller. The rule in the preceding sentence is a society requirement.
Wire Terminal Location Overview
Illustration 6 | g02158676 |
Rear lid graphic for the REI |
A minimum installation only requires power to be supplied to terminals 1 and 2 of the remote panel. Also, an ethernet cable must be connected to the ethernet switch.
Power Supply for the Input and Auxiliary Power Outputs     | |||
1     | +24VDC Primary Supply     | In     | |
2     | 0V Primary Supply     | In     | |
Switch Inputs     | |||
3     | 24VDC Switch power output     | Out     | |
4     | Global Acknowledge     | In     | |
5     | Local Silence     | In     | |
6     | #3 Switch     | In     | |
7     | #4 Switch     | In     | |
Relays     | |||
8     | #1 Relay NC     | Partial/Full Active Station     | Input/Output     |
9     | #1 Relay Common     | Input/Output | |
10     | #1 Relay NO     | Input/Output | |
11     | #2 Relay NC     | Acknowledge Button     | Input/Output     |
12     | #2 Relay Common     | Input/Output | |
13     | #2 Relay NO     | Input/Output | |
14     | #3 Relay NC     | Reserved     | Input/Output     |
15     | #3 Relay Common     | Input/Output | |
16     | #3 Relay NO     | Input/Output | |
17     | #4 Relay NC     | Reserved     | Input/Output     |
18     | #4 Relay Common     | Input/Output | |
19     | #4 Relay NO     | Input/Output |
Selection of the System Configuration Icon
Complete the following steps in order to navigate to the system configuration.
- Press the "Home" button.
- Select the "Menu touch" button.
- Select the "Configuration" icon.
- Select the "System configuration" icon.
Type the password in order to gain access to the submenu.
Note: The default password from the factory is "1234". A new password has been set if the default password from the factory does not work.
The REI will issue an encrypted code if a wrong password is entered. The encrypted code can be sent to the distributor. The local distributor will be able to obtain the original password.
Change Password
The default password is "1234". In order to maintain the configuration from unauthorized access, the password should be changed. Enter a four-digit code in order to secure the configuration. Keep the password in a safe place.
Station Priority
Different priorities are used with multiple REI remote panels. If only one REI is installed, the priority should be set to one. Society regulations require that only one remote panel can control an engine at any given time. The REI that is currently controlling an engine is called the active station for that engine.
Refer to Table 20 for a summary of the priority scheme.
Priority 1     | Priority 2     | Priority 3     |
Priority 1 is the highest priority control station, which can be the room for engine control.     | Lower priority control station     | Located in a public area     |
Priority 1 can always take control from the current active panel. (1)If the operator performs a command and the panel is not the active station, the panel will immediately become the active station and will perform the command.     | Priority 2 can take commands from active station panels with priority 1 or priority 2 after the confirmation at the current active panel.     | Priority 3 can never be an active station.     |
Priority 1 releases the command to priority 2.     | Priority 2 will release command to priority 1 immediately. Also, Priority 2 can release command to priority 2 panels. The release depends upon the conformation timeout priority.     | N/A     |
Timeout Behavior
The timeout function is used with multiple REI's and active station take over. The REI which has the highest priority can take over as the active station or can deny the request of another REI which is trying to obtain the active station function. Both actions are after the timeout.
Note: Timeout behavior is not applicable for Priority 3.
MCS Controller Alarms
No alarms will be present on the REI station if the alarms are disabled. "MCS Controller Alarms" is typically used in the wheel house, if there is another REI panel in an engine control room that is staffed.
MCS Controller Acknowledge
Alarms cannot be acknowledged on the REI station, if "MCS Controller Acknowledge" is disabled.
Note: If the "MCS controller Alarms" is disabled, then "MCS controller Acknowledge" is also disabled.
Station Location
"Station Location" is used to select the current location for the panel. The function is used with multiple REI units. The "Station Location" function allows other REI units to monitor the panel that is requesting active station function for a certain engine.
Functional Outputs
Certain functions can be configured to appear at these relays, if the optional MK-6 or MK-14 relay board module is connected to the COM 5 port of the REI.
IP Address
The IP address for the REI can be changed in this menu.
Note: Make sure that the new IP address is unique on the network.
MCS Controller Connections
The MCS connections function lists the MCS controllers currently connected to the system. Press "Search" in order to make the REI search for all connected MCS controller units on the network. When an REI is correctly connected to one or more MCS controller units:
- The REI is automatically updated with the same instruments as the MCS controller.
- The REI is automatically updated with the same pages as the MCS controller.
Ignore Certain Engines
Select the "Ignore" option for that engine if an unwanted MCS controller appears. The engine is now ignored by the REI.
Cameras
Select the type of camera and set the IP address for the camera. A maximum of four cameras can be installed.
Camera Position
Illustration 7 | g02022575 |
The four cameras are displayed in the REI, which are shown in Illustration 7.
IP address for Cameras
The range for the camera's IP address is 192.168.0.151 to 192.168.0.170.
Note: Ensure that the camera's IP address is entered correctly.
Camera Type
Select the correct type of camera that is desired. Additional types of cameras may appear in the future.
Lock
Select the lock icon in order to log out of the section for system configuration. The password must be entered in order to unlock the section for system configuration .
Note: If the section for system configuration is not manually locked out, the REI will lock the system configuration automatically after the REI has timed out.
Reset to Factory Defaults
This option resets the factory default values of the REI.
Note: The factory password is set to 1234 after the system has been reset. The REI will begin with questions about the startup wizard, and a new password can be set.
Additional Modules
SDU Safety Unit
The SDU safety unit operates independently of the MCS controller. However, the SDU has a communication link with the MCS controller. The SDU has a built-in web server, which can be configured independently. Also, the SDU can be configured by using the web server in the MCS controller. The configuration is stored in the following places:
- Internal
- Configuration files of the MCS controller
A maximum of eight switch channels are available to command a shutdown of the system. All 8 of the channels are monitored for a broken wire or for a short circuit on either of the two terminals.
Note: The SDU is mandatory in MCS approved installations.
RIO Expansion I/O
The RIO is an optional expansion unit, which increases the overall I/O capacity of the MCS controller. The RIO can be mounted in a separate location from the MCS controller, and communicates with the MCS controller through a communication link.
Refer to Table 21 for the channel capacities of the RIO.
Channel Capacity     | Signal Type     |
4     | 24V switch input     |
9     | 4-20mA input     |
2     | Thermocouple inputs (1)     |
8     | PT100 inputs     |
1     | 0-5V input     |
2     | Configurable relay outputs     |
2     | Configurable 24V outputs     |
( 1 ) | Type K |
A maximum of four RIO units can be connected to one MCS controller. Each RIO that is connected to the MCS controller must have a unique address. The address is set by two DIP switches that are located under the rubber cap. Refer to Table 22 for the correct DIP setting for each RIO unit.
DIP Setting     | RIO Unit Number     | Comment     |
00     | 1     | Factory Default     |
01     | 2     | N/A     |
10     | 3     | |
11     | 4     |
MK-14 Relay Expansion
The optional MK-14 relay expansion unit can be connected to the MCS controller engine panel and the REI panel. The function is configured from the MCS controller or REI web server, which lists a range of available functions. Only 1 MK-14 expansion unit can be connected to the MCS controller. For a list of available functions, refer to the web server for the MCS controller and the REI.
Sensor Information
Table 23 provides information on the sensors that are used on the generator set.
Sensor Information     | |||||||
---|---|---|---|---|---|---|---|
Sensor Description     | Sensor Range     |
Sensor Preset     |
Sensor Type     | Sensor Action     | Sensor On-Run Only     | Sensor Startup Delay (sec.)     | Sensor Trip Delay (sec.)     |
Intake Manifold Temp.     | -40 ° C to 210° C (-40 ° C to 410° F)     |
82° C (180° F)     |
High     | Alarm     | N/A     | 180     | 8     |
Left Manifold Exhaust Temperature     | N/A     | 800° C (1472° F)     |
High     | Alarm     | Yes     | N/A     | 5     |
Coolant Temperature Sensor     | −40° C to 210° C (−40° F to 410° F)     |
110° C (230° F)     |
High     | Alarm     | N/A     | 180     | 10     |
Battery Voltage     |
0-40V     | 18V     | Low     | Alarm     | No     | N/A     | 0     |
Fuel Temperature     |
−40° C to 210° C (−40° F to 410° F)     |
90° C (194° F)     |
High     | Alarm     | Yes     | 180     | 30     |
Fuel Pressure     | N/A     | N/A     | Low     | Alarm     | Yes     | N/A     | 2     |
Generator Phase CA Line (1)     | 0-64255V     | N/A     | N/A     | N/A     | N/A     | N/A     | N/A     |
Generator Phase BC Line     | 0-64255V     | N/A     | N/A     | N/A     | N/A     | N/A     | N/A     |
Generator Phase AB Line     | 0-64255V     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Phase B AC RMS Current     | 0-64255V     | N/A     | N/A     | N/A     | N/A     | N/A     | N/A     |
Generator Total Reactive Power     | -2147 to 2147 kW     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Overall Power Factor     | -1 to 2.92     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Total Apparent Power     | -2147 kW to 2147kW     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Total Real Power     | -2147 kW to 2147kW     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Phase BAC AVG AC RMS Current     | 0 to 64255 A     | N/A     | N/A     | N/A     | N/A     | N/A     | N/A     |
Generator Average AC Frequency     | 0-502 Hz     | N/A     | N/A     | N/A     | N/A     | N/A     | N/A     |
Generator Total Real Power     | N/A     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Generator Overall Power Factor     | N/A     | N/A     | N/A     | Display     | N/A     | N/A     | N/A     |
Gen Phase AB Line-Line AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase BC Line-Line AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase CA Line-Line AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase A Line-Neutral AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase B Line-Neutral AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase C Line-Neutral AC RMS Voltage     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase A AC RMS Current     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase B AC RMS Current     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Phase C AC RMS Current     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Average AC Frequency     | N/A     | N/A     | N/A     | Display     | Yes     | N/A     | N/A     |
Generator Winding A Temperature     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Winding A Temp     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Winding B Temperature     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Winding B Temp     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Winding C Temperature     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Winding C Temp     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Rear Bearing Temperature     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Generator Front Bearing Temperature     | N/A     | 150° C (302° F)     |
High     | Alarm     | No     | N/A     | N/A     |
Engine Oil Pressure     | N/A     | 154 kPa (22 psi)     |
Low     | Alarm     | N/A     | 10     | 8     |
Engine Oil Pressure     | N/A     | 104 kPa (15 psi)     |
Low     | Shutdown     | N/A     | 10     | 8     |
( 1 ) | Generator readings are optional. Requires generator interface panel. PAM is located in the generator interface panel. |
RS-485 Information
Sensor Description     |
RS-485 Configurable Address     | RS-485 Configurable Bit/Word     |
RS-485 Configurable Read/Write     | RS-485 MSW Address     |
RS-485 MSW Bit/ Word     |
---|---|---|---|---|---|
Turbocharger Boost Pressure     | 101904     | Bit     | Read     | 451604     | Word     |
Intake Manifold Temperature     |
101920     | Bit     | Read     | 451620     | Word     |
Left Manifold Exhaust Gas Temperature     | 101925     | Bit     | Read     | 451625     | Word     |
Coolant Temperature     | 101919     | Bit     | Read     | 451619     | Word     |
Coolant Level - Heat Exchanger Tank     |
101910     | Bit     | Read     | 451610     | Word     |
Aftercooler Coolant Level     | 102058     | Bit     | Read     | 473668     | Word     |
Percent Load     |
101911     | Bit     | Read     | 451611     | Word     |
Primary Throttle Position     | 101900     | Bit     | Read     | 451600     | Word     |
Secondary Throttle Position     | 101974     | Bit     | Read     | 470029     | Word     |
Maximum Crank Attempts Per Start Attempt     | 102055     | Bit     | Read     | 473670     | Word     |
Time Remaining in Engine Operating State     | 102056     | Bit     | Read     | 473543     | Word     |
Engine Operating State     | 102057     | Bit     | Read     | 473544     | Word     |
Synchronization Status     |
102059     | Bit     | Read     | 472615     | Word     |
Slow Vessel Mode     | 102061     | Bit     | Read     | 472617     | Word     |
Trolling Mode Status     | 102060     | Bit     | Read     | 472616     | Word     |
Crank Attempt Count on Present Start Attempt     | 102062     | Bit     | Read     | 473671     | Word     |
Engine Hours (lifetime)     | 101951     | Bit     | Read     | 451651     | Word     |
Heading     | 102096     | Bit     | Read     | 470165     | Word     |
Vessel Speed     | 102097     | Bit     | Read     | 470517     | Word     |
Battery Voltage     | 101953     | Bit     | Read     | 451653     | Word     |
Maximum Engine Speed     | 102039     | Bit     | Read     | 470532     | Word     |
Programmed Low Idle     | 102029     | Bit     | Read     | 470188     | Word     |
Slow Vessel Mode Set Speed     | 102044     | Bit     | Read     | 470535     | Word     |
Engine Overspeed Verify     | 102015     | Bit     | Read     | 472812     | Word     |
Idle Hours (lifetime)     | 101957     | Bit     | Read     | 451657     | Word     |
Desired Engine Speed     | 101995     | Bit     | Read     | 470515     | Word     |
Average Fuel Consumption (lifetime)     | 102064     | Bit     | Read     | 471834     | Word     |
Fuel Burned (lifetime)     | 101965     | Bit     | Read     | 451665     | Word     |
Fuel Burned (trip)     | 101964     | Bit     | Read     | 451664     | Word     |
Idle Fuel (lifetime)     | 101956     | Bit     | Read     | 451656     | Word     |
Fuel Rate     | 101918     | Bit     | Read     | 451618     | Word     |
Trip Vehicle Idle Fuel Used     | 102054     | Bit     | Read     | 471004     | Word     |
Fuel Press     | 101916     | Bit     | Read     | 451616     | Word     |
Fuel Filter Differential Pressure     | 101917     | Bit     | Read     | 451617     |     |
Fuel Level     | 102063     | Bit     | Read     | 470096     | Word     |
Generator Exciter Field Voltage     | 102107     | Bit     | Read     | 473380     | Word     |
Generator Exciter Field Current     | 102108     | Bit     | Read     | 473381     | Word     |
Voltage Regulator Load Compensation Mode     |
102102     | Bit     | Read     | 473375     | Word     |
Voltage Regulator VAr/Power Factor Operating Mode     | 102103     | Bit     | Read     | 473376     | Word     |
Voltage Regulator Underfrequency Compensation Enabled     | 102104     | Bit     | Read     | 473377     | Word     |
Voltage Regulator Soft Start State     | 102105     | Bit     | Read     | 473378     | Word     |
Voltage Regulator Enabled     | 102106     | Bit     | Read     | 473379     | Word     |
Generator Phase CA Line-Line AC RMS Voltage     | 102113     | Bit     | Read     | 472443     | Word     |
Generator Phase BC Line-Line AC RMS Voltage     | 102111     | Bit     | Read     | 472442     | Word     |
Generator Phase AB Line-Line AC RMS Voltage     | 102110     | Bit     | Read     | 472441     | Word     |
Generator Phase B AC RMS Current     | 102112     | Bit     | Read     | 472450     | Word     |
Generator Total Reactive Power     | 102118     | Bit     | Read     | 472456     | Word     |
Generator Overall Power Factor     | 102119     | Bit     | Read     | 472464     | Word     |
Generator Overall Power Factor Lagging     | 102120     | Bit     | Read     | 472518     | Word     |
Generator Total Apparent Power     | 102116     | Bit     | Read     | 472460     | Word     |
Generator Total Real Power     | 102117     | Bit     | Read     | 472452     | Word     |
Generator Average AC Frequency     | 102115     | Bit     | Read     | 472436     | Word     |
Generator Average Line-Line AC RMS Voltage     | 102114     | Bit     | Read     | 472440     | Word     |
Generator Winding A Temperature     | 101254     | Bit     | Read     | N/A     | Word     |
Generator Winding A Temp     | 101255     | Bit     | Read     | N/A     | Word     |
Generator Winding B Temperature     | 101256     | Bit     | Read     | N/A     | Word     |
Generator Winding B Temp     | 101257     | Bit     | Read     | N/A     | Word     |
Generator Winding C Temperature     | 101258     | Bit     | Read     | N/A     | Word     |
Generator Winding C Temp     | 101259     | Bit     | Read     | N/A     | Word     |
Generator Rear Bearing Temperature     | 101260     | Bit     | Read     | N/A     | Word     |
Generator Front Bearing Temperature     | 101261     | Bit     | Read     | N/A     | Word     |
Requested Generator Total AC Reactive Power     | 102099     | Bit     | Read     | 473383     | Word     |
Requested Generator Overall Power Factor     | 102100     | Bit     | Read     | 473384     | Word     |
Requested Generator Overall Power Factor lagging     | 102101     | Bit     | Read     | 473385     | Word     |
Oil Pressure     | 101913     | Bit     | Read     | 451613     | Word     |
Oil Pressure     | 101913     | Bit     | Read     | 451613     | Word     |
USB Memory Stick Detected     | 100520     | Bit     | Read     | N/A     | Word     |
Prelube Complete     | 101800     | Bit     | Read     | N/A     | Word     |
Prelube Active     | 101801     | Bit     | Read     | N/A     | Word     |
Start Disabled     | 101802     | Bit     | Read     | N/A     | Word     |
Automatic Mode     | 101803     | Bit     | Read     | N/A     | Word     |
Local Mode     | 101804     | Bit     | Read     | N/A     | Word     |
Shutdown Override     |
101805     | Bit     | Read     | N/A     | Word     |
Cranking     | 101806     | Bit     | Read     | N/A     | Word     |
Running     | 101807     | Bit     | Read     | N/A     | Word     |
ETR     | 101808     | Bit     | Read     | N/A     | Word     |
ETS     | 101809     | Bit     | Read     | N/A     | Word     |
ETSD     | 101810     | Bit     | Read     | N/A     | Word     |
Common Alarm     | 101811     | Bit     | Read     | N/A     | Word     |
Common Shutdown     |
101812     | Bit     | Read     | N/A     | N/A     |
Supply Select     | 101813     | Bit     | Read     | N/A     | N/A     |
Primary Supply Failure     | 101814     | Bit     | Read     | N/A     | N/A     |
Secondary Supply Failure     | 101815     | Bit     | Read     | N/A     | N/A     |
RIO 410 #1 Comm. Error     | 101816     | Bit     | Read     | N/A     | N/A     |
RIO 410 #2 Comm. Error     | 101817     | Bit     | Read     | N/A     | N/A     |
RIO 410 #3 Comm. Error     | 101818     | Bit     | Read     | N/A     | N/A     |
RIO 410 #4 Comm. Error     | 101819     | Bit     | Read     | N/A     | N/A     |
SDU 410 Comm. Error     | 101820     | Bit     | Read     | N/A     | N/A     |
Bus Error     | 101821     | Bit     | Read     | N/A     | N/A     |
RIO 425 Comm Error     | 101822     | Bit     | Read     | N/A     | N/A     |
Acknowledge Button     | 101500     | Bit     | Read     | N/A     | N/A     |
Buzzer Active     | 101501     | Bit     | Read     | N/A     | N/A     |
Common Warning     | 101502     | Bit     | Read     | N/A     | N/A     |
Red Diagnostic Message     | 101503     | Bit     | Read     | N/A     | N/A     |
Amber Diagnostic Message     | 101504     | Bit     | Read     | N/A     | N/A     |
White Diagnostic Message     | 101505     | Bit     | Read     | N/A     | N/A     |
Common Diagnostic Message     | 101506     | Bit     | Read     | N/A     | N/A     |
Ready State     | 101507     | Bit     | Read     | N/A     | N/A     |
Initial Delay State     | 101508     | Bit     | Read     | N/A     | N/A     |
Prelube State     | 101509     | Bit     | Read     | N/A     | N/A     |
Cranking State     | 101510     | Bit     | Read     | N/A     | N/A     |
Awaiting Run State     | 101511     | Bit     | Read     | N/A     | N/A     |
Running State     | 101512     | Bit     | Read     | N/A     | N/A     |
Crank Delay State     | 101513     | Bit     | Read     | N/A     | N/A     |
Delayed Stop State     | 101514     | Bit     | Read     | N/A     | N/A     |
Cooling State     | 101515     | Bit     | Read     | N/A     | N/A     |
Stopping State     | 101516     | Bit     | Read     | N/A     | N/A     |
Stopped State     | 101517     | Bit     | Read     | N/A     | N/A     |
Blocked State     | 101518     | Bit     | Read     | N/A     | N/A     |
Stopped For Unknown Reason     | 101519     | Bit     | Read     | N/A     | N/A     |
First Start Attempt Failed     | 101520     | Bit     | Read     | N/A     | N/A     |
Final Start Attempt Failed     | 101521     | Bit     | Read     | N/A     | N/A     |
Tach 1 Failure     | 101522     | Bit     | Read     | N/A     | N/A     |
Service Interval     | 101523     | Bit     | Read     | N/A     | N/A     |
Engine Protection Override     | 101524     | Bit     | Read     | N/A     | N/A     |
System On     | 101525     | Bit     | Read     | N/A     | N/A     |
Supply Voltage Low     | 101526     | Bit     | Read     | N/A     | N/A     |
Speed Switch 1     | 101527     | Bit     | Read     | N/A     | N/A     |
Speed Switch 2     | 101528     | Bit     | Read     | N/A     | N/A     |
Speed Switch 3     | 101529     | Bit     | Read     | N/A     | N/A     |
Speed Switch 4     | 101530     | Bit     | Read     | N/A     | N/A     |
Alarm List/Acknowledge Button, or Remote Acknowledge     | 101531     | Bit     | Read     | N/A     | N/A     |
Stop Failure     | 101532     | Bit     | Read     | N/A     | N/A     |
Start Button     | 101533     | Bit     | Read     | N/A     | N/A     |
Stop Button     | 101534     | Bit     | Read     | N/A     | N/A     |
Alarm List Button     | 101535     | Bit     | Read     | N/A     | N/A     |
Arrow Up Button     | 101536     | Bit     | Read     | N/A     | N/A     |
Arrow Down Button     | 101537     | Bit     | Read     | N/A     | N/A     |
Menu Button     | 101538     | Bit     | Read     | N/A     | N/A     |
Soft Button 1     | 101539     | Bit     | Read     | N/A     | N/A     |
Soft Button 2     | 101540     | Bit     | Read     | N/A     | N/A     |
Soft Button 3     | 101541     | Bit     | Read     | N/A     | N/A     |
Soft Button 4     | 101542     | Bit     | Read     | N/A     | N/A     |
Ready to Take Load     | 101543     | Bit     | Read     | N/A     | N/A     |
Function On/Off 1     | 101544     | Bit     | Read     | N/A     | N/A     |
Function On/Off 2     | 101545     | Bit     | Read     | N/A     | N/A     |
Function On/Off 3     | 101546     | Bit     | Read     | N/A     | N/A     |
Function On/Off 4     | 101547     | Bit     | Read     | N/A     | N/A     |
Function On/Off 5     | 101548     | Bit     | Read     | N/A     | N/A     |
Function On/Off 6     | 101549     | Bit     | Read     | N/A     | N/A     |
Ready for PMS Start     | 101550     | Bit     | Read     | N/A     | N/A     |
On Secondary Supply     | 101551     | Bit     | Read     | N/A     | N/A     |
New Alarm Pulse     | 101552     | Bit     | Read     | N/A     | N/A     |
All Faults     | 101553     | Bit     | Read     | N/A     | N/A     |
Primary Power Failure     | 101554     | Bit     | Read     | N/A     | N/A     |
Secondary Power Failure     | 101555     | Bit     | Read     | N/A     | N/A     |
Overspeed (MCS controller or SDU)     | 101556     | Bit     | Read     | N/A     | N/A     |
In Remote Mode     | 101557     | Bit     | Read     | N/A     | N/A     |
Energize to Run Active     | 101558     | Bit     | Read     | N/A     | N/A     |
Energize to Stop Active     | 101559     | Bit     | Read     | N/A     | N/A     |
Shutdown Active     |
101560     | Bit     | Read     | N/A     | N/A     |
Running Active     | 101561     | Bit     | Read     | N/A     | N/A     |
Crank Active     | 101562     | Bit     | Read     | N/A     | N/A     |
Prelube Activation Active     | 101563     | Bit     | Read     | N/A     | N/A     |
Engine State     | 451310     | Bit     | Write     | N/A     | N/A     |
Service 1, hours until     | 451320     | Bit     | Write     | N/A     | N/A     |
Service 2, hours until     | 451321     | Bit     | Write     | N/A     | N/A     |
Service 3, hours until     | 451322     | Bit     | Write     | N/A     | N/A     |
Service 4, hours until     | 451323     | Bit     | Write     | N/A     | N/A     |
Service 1, services done     | 451324     | Bit     | Write     | N/A     | N/A     |
Service 2, services done     | 451325     | Bit     | Write     | N/A     | N/A     |
Service 3, services done     | 451326     | Bit     | Write     | N/A     | N/A     |
Service 4, services done     | 451327     | Bit     | Write     | N/A     | N/A     |
Shutdown Override     |
N/A     | Bit     | Read     | N/A     | N/A     |
Shutdown Coil Broken Wire     |
N/A     | Bit     | Read     | N/A     | N/A     |
Shutdown Coil 24V Shorted to 0V     |
N/A     | Bit     | Read     | N/A     | N/A     |
No Coil Supply Voltage     | N/A     | Bit     | Read     | N/A     | N/A     |
Shutdown Override Broken     |
N/A     | Bit     | Read     | N/A     | N/A     |
Shutdown Override Shorted     |
N/A     | Bit     | Read     | N/A     | N/A     |
SDU in Overspeed Shutdown     |
N/A     | Bit     | Read     | N/A     | N/A     |
SDU Pickup 1 Failure     | N/A     | Bit     | Read     | N/A     | N/A     |
SDU Pickup 2 Failure     | N/A     | Bit     | Read     | N/A     | N/A     |
Transmission Pressure     | 101926     | Bit     | Read     | 451626     | Word     |
Transmission Temperature     | 101927     | Bit     | Read     | 451627     | Word     |
Latitude     | 102094     | Bit     | Read     | 470584     | Word     |
Longitude     | 102095     | Bit     | Read     | 470585     | Word     |
Trip Engine Running Time     | 102051     | Bit     | Read     | 471036     | Word     |
Trip Idle Time     | 102052     | Bit     | Read     | 471037     | Word     |
Trip Average Fuel Rate     | 102053     | Bit     | Read     | 471029     | Word     |
Trip Drive Average Load Factor     | 102092     | Bit     | Read     | 471015     | Word     |
RS-485 (Continued)     | |||||
---|---|---|---|---|---|
Sensor Description     | RS-485 FMI Read/ Write     | RS-485 MSW Address     | RS-485 MSW Read/ Write     | RS-485 LSW Address     | RS-485 LSW Bit/ Word     |
Turbo Boost Press     | Read     | 451409     | Read     | 451405     | Word     |
Intake Manifold Temp     | Read     | 451408     | Read     | 451409     | Word     |
Coolant Temp     | Read     | 451414     | Read     | 451415     | Word     |
Coolant Level - Heat Exchanger Tank     | Read     | 451410     | Read     | 451411     | Word     |
Aftercooler Coolant Level     | Read     | 480178     | Read     | 480179     | Word     |
Percent Load     | Read     | 451422     | Read     | 451423     | Word     |
Primary Throttle Position     | Read     | 451400     | Read     | 451401     | Word     |
Secondary Throttle Position     | Read     | 480010     | Read     | 480011     | Word     |
Maximum Crank Attempts per Start Attempt     | Read     | 480172     | Read     | 480173     | Word     |
Time Remaining in Engine Operating State     | Read     | 480174     | Read     | 480175     | Word     |
Engine Operating State     | Read     | 480176     | Read     | 480177     | Word     |
Synchronization Status     | Read     | 480180     | Read     | 480181     | Word     |
Slow Vessel Mode     | Read     | 480184     | Read     | 480185     | Word     |
Trolling Mode Status     | Read     | 480182     | Read     | 480183     | Word     |
Crank Attempt Count on Present Start Attempt     | Read     | 480186     | Read     | 480187     | Word     |
Engine Hours (lifetime)     | Read     | 451502     | Read     | 451503     | Word     |
Heading     | Read     | 480254     | Read     | 480255     | Word     |
Vessel Speed     | Read     | 480256     | Read     | 480247     | Word     |
Battery Voltage     | Read     | 451506     | Read     | 451507     | Word     |
Max Engine Speed     | Read     | 480140     | Read     | 480141     | Word     |
Programmed Low Idle     | Read     | 480120     | Read     | 480121     | Word     |
Slow Vessel Mode Set Speed     | Read     | 480150     | Read     | 480151     | Word     |
Engine Alarm Acknowledge     | Read     | 480086     | Read     | 480087     | Word     |
Engine Overspeed Verify     | Read     | 480092     | Read     | 480093     | Word     |
Idle Hours (lifetime)     | Read     | 451514     | Read     | 451515     | Word     |
Desired Engine Speed     | Read     | 480052     | Read     | 480053     | Word     |
Average Fuel Consumption (lifetime)     | Read     | 480190     | Read     | 480191     | Word     |
Fuel Burned (lifetime)     | Read     | 451530     | Read     | 451531     | Word     |
Idle Fuel (lifetime)     | Read     | 451512     | Read     | 451513     | Word     |
Fuel Rate     | Read     | 451436     | Read     | 451437     | Word     |
Trip Vehicle Idle Fuel Used     | Read     | 480170     | Read     | 480171     | Word     |
Fuel Pressure     | Read     | 451432     | Read     | 451433     | Word     |
Fuel Filter Differential Pressure     | Read     | 451434     | Read     | 451435     | Word     |
Generator Exciter Field Voltage     | Read     | 480276     | Read     | 480277     | Word     |
Generator Exciter Field Current     | Read     | 480278     | Read     | 480279     | Word     |
Voltage Regulator Load Compensation Mode     | Read     | 480266     | Read     | 480267     | Word     |
Voltage Regulator VAr/Power Factor Operating Mode     | Read     | 480268     | Read     | 480269     | Word     |
Voltage Regulator Underfrequency Compensation Enabled     | Read     | 480270     | Read     | 480271     | Word     |
Voltage Regulator Soft Start State     | Read     | 480272     | Read     | 480273     | Word     |
Voltage Regulator Enabled     | Read     | 480274     | Read     | 480275     | Word     |
Generator Phase CA Line-Line AC RMS Voltage     | Read     | 480288     | Read     | 480289     | Word     |
Generator Phase BC Line-Line AC RMS Voltage     | Read     | 480284     | Read     | 480285     | Word     |
Generator Phase AB Line-Line AC RMS Voltage     | Read     | 480282     | Read     | 480283     | Word     |
Generator Phase B AC RMS Current     | Read     | 480286     | Read     | 480287     | Word     |
Generator Total Reactive Power     | Read     | 480298     | Read     | 480299     | Word     |
Generator Overall Power Factor     | Read     | 480300     | Read     | 480301     | Word     |
Generator Overall Power Factor Lagging     | Read     | 480302     | Read     | 480303     | Word     |
Generator Total Apparent Power     | Read     | 480294     | Read     | 480295     | Word     |
Generator Total Real Power     | Read     | 480296     | Read     | 480297     | Word     |
Generator Average AC Frequency     | Read     | 480292     | Read     | 480293     | Word     |
Generator Total Real Power     | Read     | 452016     | Read     | 452017     | Word     |
Generator Overall Power Factor     | Read     | 452014     | Read     | 452015     | Word     |
Generator Phase AB Line-Line AC RMS Voltage     | Read     | 452018     | Read     | 452019     | Word     |
Generator Phase BC Line-Line AC RMS Voltage     | Read     | 452020     | Read     | 452021     | Word     |
Generator Phase CA Line-Line AC RMS Voltage     | Read     | 452022     | Read     | 452023     | Word     |
Generator Phase A Line-Neutral AC RMS Voltage     | Read     | 452000     | Read     | 452001     | Word     |
Generator Phase B Line-Neutral AC RMS Voltage     | Read     | 452002     | Read     | 452003     | Word     |
Generator Phase C Line-Neutral AC RMS Voltage     | Read     | 452004     | Read     | 452005     | Word     |
Generator Phase A AC RMS Current     | Read     | 452006     | Read     | 452007     | Word     |
Generator Phase B AC RMS Current     | Read     | 452008     | Read     | 452009     | Word     |
Generator Phase C AC RMS Current     | Read     | 452010     | Read     | 452011     | Word     |
Generator Average AC Frequency     | Read     | 452012     | Read     | 452013     | Word     |
Generator Winding A Temperature     | Read     | 451088     | Read     | 451089     | Word     |
Generator Winding A Temp     | Read     | 451090     | Read     | 451091     | Word     |
Generator Winding B Temperature     | Read     | 451092     | Read     | 451093     | Word     |
Generator Winding B Temp     | Read     | 451094     | Read     | 451095     | Word     |
Generator Winding C Temperature     | Read     | 451096     | Read     | 451097     | Word     |
Generator Winding C Temp     | Read     | 451098     | Read     | 451099     | Word     |
Generator Rear Bearing Temperature     | Read     | 451100     | Read     | 451101     | Word     |
Generator Front Bearing Temperature     | Read     | 451102     | Read     | 451103     | Word     |
Requested Generator Total AC Reactive Power     | Read     | 480260     | Read     | 480261     | Word     |
Requested Generator Overall Power Factor     | Read     | 480262     | Read     | 480263     | Word     |
Requested Generator Overall Power Factor lagging     | Read     | 480264     | Read     | 480265     | Word     |
Oil Pressure     | Read     | 451426     | Read     | 451427     | Word     |
System RPM (mRPM)     | Read     | 451300     | Read     | 451301     | Word     |
Primary Supply Voltage (mV)     | Read     | 451302     | Read     | 451303     | Word     |
Shutdown Override     | Read     | 101832     | Read     | N/A     | Word     |
Shutdown Coil Broken Wire     |
Read     | 101833     | Read     | N/A     | Word     |
Shutdown Coil 24V Shorted to 0V     |
Read     | 101834     | Read     | N/A     | Word     |
No Coil Supply Voltage     | Read     | 101835     | Read     | N/A     | Word     |
Shutdown Override Broken     |
Read     | 101836     | Read     | N/A     | Word     |
Shutdown Override Shorted     |
Read     | 101837     | Read     | N/A     | Word     |
SDU in Overspeed Shutdown     |
Read     | 101838     | Read     | N/A     | Word     |
SDU Pickup 1 Failure     | Read     | 101839     | Read     | N/A     | Word     |
SDU Pickup 2 Failure     | Read     | 101840     | Read     | N/A     | Word     |
Transmission Pressure     | Read     | 451452     | Read     | 451453     | Word     |
Transmission Temperature     | Read     | 451627     | Read     | 451455     | Word     |
Latitude     | Read     | 480250     | Read     | 480251     | Word     |
Longitude     | Read     | 480252     | Read     | 480253     | Word     |
Trip Engine Running Time     | Read     | 480164     | Read     | 480165     | Word     |
Trip Idle Time     | Read     | 480166     | Read     | 480167     | Word     |
Trip Average Fuel Rate     | Read     | 480168     | Read     | 480169     | Word     |
Trip Drive Average Load Factor     | Read     | 480246     | Read     | 480247     | Word     |
RS-485 (Continued)     | |||||
---|---|---|---|---|---|
Sensor Description     | RS-485 LSW Read/ Write     |
RS-485 Units     | RS-485 Units Address     | RS-485 Units Bit/ Word     | RS-485 Units Read/ Write     |
Turbo Boost Press     | Read     | Pa     | 401401     | Word     | Read     |
Intake Manifold Temp     | Read     | mC     | 403001     | Word     | Read     |
Left Manifold Exhaust Gas Temperature     | Read     | mC     | 403501     | Word     | Read     |
Coolant Temp     | Read     | mC     | 402901     | Word     | Read     |
Coolant Level - Heat Exchanger Tank     | Read     | m%     | 401501     | Word     | Read     |
Aftercooler Coolant Level     | Read     | m%     | N/A     | Word     | Read     |
Percent Load     | Read     | m%     | 402101     | Word     | Read     |
Primary Throttle Position     | Read     | m%     | 401001     | Word     | Read     |
Secondary Throttle Position     | Read     | m%     | N/A     | Word     | Read     |
Maximum Crank Attempts per Start Attempt     | Read     | enum     | N/A     | Word     | Read     |
Time Remaining in Engine Operating State     | Read     | enum     | N/A     | Word     | Read     |
Engine Operating State     | Read     | ms     | N/A     | Word     | Read     |
Synchronization Status     | Read     | enum     | N/A     | Word     | Read     |
Slow Vessel Mode     | Read     | enum     | N/A     | Word     | Read     |
Trolling Mode Status     | Read     | enum     | N/A     | Word     | Read     |
Crank Attempt Count on Present Start Attempt     | Read     | enum     | N/A     | Word     | Read     |
Engine Hours (lifetime)     | Read     | 1/100 h     | 406101     | Word     | Read     |
Heading     | Read     | 10E-7 degrees     | N/A     | Word     | Read     |
Vessel Speed     | Read     | m/h     | N/A     | Word     | Read     |
Battery Voltage     | Read     | mV     | 406301     | Word     | Read     |
Max Engine Speed     | Read     | mRPM     | N/A     | Word     | Read     |
Programmed Low Idle     | Read     | mRPM     | N/A     | Word     | Read     |
Slow Vessel Mode Set Speed     | Read     | mRPM     | N/A     | Word     | Read     |
Engine Alarm Acknowledge     | Read     | enum     | N/A     | Word     | Read     |
Engine Overspeed Verify     | Read     | enum     | N/A     | Word     | Read     |
Idle Hours (lifetime)     | Read     | 1/100 h     | 406701     | Word     | Read     |
Desired Engine Speed     | Read     | mRPM     | N/A     | Word     | Read     |
Average Fuel Consumption (lifetime)     | Read     | ml/h     | N/A     | Word     | Read     |
Fuel Burned (lifetime)     | Read     | ml     | 407501     | Word     | Read     |
Fuel Burned (trip)     | Read     | ml     | 407401     | Word     | Read     |
Idle Fuel (lifetime)     | Read     | ml     | 406601     | Word     | Read     |
Fuel Rate     | Read     | ml/h     | 402801     | Word     | Read     |
Trip Vehicle Idle Fuel Used     | Read     | ml     | N/A     | Word     | Read     |
Fuel Press     | Read     | Pa     | 402601     | Word     | Read     |
Fuel Level     | Read     | m%     | N/A     | Word     | Read     |
Generator Exciter Field Voltage     | Read     | mV     | N/A     | Word     | Read     |
Generator Exciter Field Current     | Read     | mA     | N/A     | Word     | Read     |
Voltage Regulator Load Compensation Mode     | Read     | enum     | N/A     | Word     | Read     |
Voltage Regulator VAr/Power Factor Operating Mode     | Read     | enum     | N/A     | Word     | Read     |
Voltage Regulator Underfrequency Compensation Enabled     | Read     | enum     | N/A     | Word     | Read     |
Voltage Regulator Soft Start State     | Read     | enum     | N/A     | Word     | Read     |
Voltage Regulator Enabled     | Read     | enum     | N/A     | Word     | Read     |
Generator Phase CA Line-Line AC RMS Voltage     | Read     | mV     | N/A     | Word     | Read     |
Generator Phase BC Line-Line AC RMS Voltage     | Read     | mV     | N/A     | Word     | Read     |
Generator Phase AB Line-Line AC RMS Voltage     | Read     | mV     | N/A     | Word     | Read     |
Generator Phase B AC RMS Current     | Read     | mA     | N/A     | Word     | Read     |
Generator Total Reactive Power     | Read     | mW     | N/A     | Word     | Read     |
Generator Overall Power Factor     | Read     | 10E-6 enum     | N/A     | Word     | Read     |
Generator Overall Power Factor Lagging     | Read     | enum     | N/A     | Word     | Read     |
Generator Total Apparent Power     | Read     | mW     | N/A     | Word     | Read     |
Generator Total Real Power     | Read     | mW     | N/A     | N/A     | N/A     |
Generator Average AC Frequency     | Read     | mHz     | N/A     | Word     | Read     |
Generator Average Line-Line AC RMS Voltage     | Read     | mV     | N/A     | Word     | Read     |
Generator Total Real Power     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Overall Power Factor     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase AB Line-Line AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase BC Line-Line AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase CA Line-Line AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase A Line-Neutral AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase B Line-Neutral AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase C Line-Neutral AC RMS Voltage     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase A AC RMS Current     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase B AC RMS Current     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Phase C AC RMS Current     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Average AC Frequency     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding A Temperature     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding A Temp     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding B Temperature     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding B Temp     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding C Temperature     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Winding C Temp     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Rear Bearing Temperature     | Read     | N/A     | N/A     | N/A     | N/A     |
Generator Front Bearing Temperature     | Read     | N/A     | N/A     | N/A     | N/A     |
Requested Generator Total AC Reactive Power     | Read     | N/A     | N/A     | N/A     | N/A     |
Requested Generator Overall Power Factor     | Read     | N/A     | N/A     | N/A     | N/A     |
Requested Generator Overall Power Factor lagging     | Read     | N/A     | N/A     | N/A     | N/A     |
Oil Pressure     | Read     | Pa     | 402301     | Word     | Read     |
Transmission Pressure     | Read     | Pa     | 403601     | Word     | Read     |
Transmission Temperature     | Read     | mC     | 403701     | Word     | Read     |
Latitude     | Read     | 10E-7 degrees     | N/A     | Word     | Read     |
Longitude     | Read     | 10E-7 degrees     | N/A     | Word     | Read     |
Trip Engine Running Time     | Read     | 1/100 h     | N/A     | Word     | Read     |
Trip Idle Time     | Read     | 1/100 h     | N/A     | Word     | Read     |
Trip Average Fuel Rate     | Read     | ml/h     | N/A     | Word     | Read     |
Trip Drive Average Load Factor     | Read     | enum     | N/A     | Word     | Read     |
System RPM (mRPM)     | Read     | N/A     | N/A     | N/A     | N/A     |
Primary Supply Voltage (mV)     | Read     | N/A     | N/A     | N/A     | N/A     |
RS-485 (Continued)     | |||||
---|---|---|---|---|---|
Sensor Description     | RS-485 Broken Wire Address     | RS-485 Broken Wire Bit/ Word     | RS-485 Broken Wire Read/Write     | RS-485 Shorted (pos/ neg) Address     | RS-485 Shorted RBit/ Word     |
Generator Winding A Temperature     | 101290     | Bit     | Read     | 101326     | Bit     |
Generator Winding A Temp     | 101291     | Bit     | Read     | 101327     | Bit     |
Generator Winding B Temperature     | 101292     | Bit     | Read     | 101328     | Bit     |
Generator Winding B Temp     | 101293     | Bit     | Read     | 101329     | Bit     |
Generator Winding C Temperature     | 101294     | Bit     | Read     | 101330     | Bit     |
Generator Winding C Temp     | 101295     | Bit     | Read     | 101331     | Bit     |
Generator Rear Bearing Temperature     | 101296     | Bit     | Read     | 101332     | Bit     |
Generator Front Bearing Temperature     | 101297     | Bit     | Read     | 101333     | Bit     |
RS-485 (Continued)     | ||||
---|---|---|---|---|
Sensor Description     | RS-485 Shorted Read/ Write     | RS-485 Sensor Fault Address     | RS-485 Sensor Fault Bit/ Word     | RS-485 Sensor Fault Read/ Write     |
Generator Winding A Temperature     | Read     | 101362     | Bit     | Read     |
Generator Winding A Temp     | Read     | 101363     | Bit     | Read     |
Generator Winding B Temperature     | Read     | 101364     | Bit     | Read     |
Generator Winding B Temp     | Read     | 101365     | Bit     | Read     |
Generator Winding C Temperature     | Read     | 101366     | Bit     | Read     |
Generator Winding C Temp     | Read     | 101367     | Bit     | Read     |
Generator Rear Bearing Temperature     | Read     | 101368     | Bit     | Read     |
Generator Front Bearing Temperature     | Read     | 101369     | Bit     | Read     |
J1939 Information
J1939     | |||||
---|---|---|---|---|---|
Sensor Description     | J1939 Identifier     | J1939 ID     | J1939 Default Priority     | J1939 PGN Dec     | J1939 SPN     |
Turbocharger Boost Pressure     | IC1     | 18FEF600     | 6     | 65270     | 102     |
Intake Manifold Temp     | IC1     | 18FEF600     | 6     | 65270     | 105     |
Left Manifold Exhaust Gas Temperature     | N/A     | N/A     | 6     | 65031     | 2434     |
Coolant Temp     | ET1     | 18FEEE00     | 6     | 65262     | 110     |
Coolant Level - Heat Exchanger Tank     | EFL_P1     | 18FEEF00     | 6     | 65263     | 111     |
Aftercooler Coolant Level     | N/A     | N/A     | 6     | 64938     | 3668     |
Percent Load     | EEC2     | CF00300     | 6     | 61443     | 92     |
Primary Throttle Position     | N/A     | N/A     | 6     | 61443     | 91     |
Secondary Throttle Position     | N/A     | N/A     | 6     | 61443     | 29     |
Maximum Crank Attempts per Start Attempt     | N/A     | N/A     | 6     | 64895     | 280     |
Time Remaining in Engine Operating State     | N/A     | N/A     | 3     | 64914     | 3544     |
Engine Operating State     | N/A     | N/A     | 3     | 64914     | 3543     |
Synchronization Status     | N/A     | N/A     | 6     | 64988     | 2615     |
Slow Vessel Mode     | N/A     | N/A     | 6     | 64988     | 2617     |
Trolling Mode Status     | N/A     | N/A     | 6     | 64988     | 2616     |
Crank Attempt Count on Present Start Attempt     | N/A     | N/A     | 6     | 65214     | 3671     |
Engine Hours (lifetime)     | HOURS     | 18FEE500     | 6     | 65253     | 247     |
Heading     | N/A     | N/A     | 6     | 65256     | 165     |
Vessel Speed     | N/A     | N/A     | 6     | 65256     | 517     |
Battery Voltage     | VEP1     | 18FEF700     | 6     | 65271     | 168     |
Max Engine Speed     | N/A     | N/A     | 6     | 65251     | 532     |
Programmed Low Idle     | N/A     | N/A     | 6     | 65251     | 188     |
Slow Vessel Mode Set Speed     | N/A     | N/A     | 6     | 65251     | 535     |
Engine Alarm Acknowledge     | N/A     | N/A     | 6     | 65252     | 2815     |
Engine Overspeed Verify     | N/A     | N/A     | 6     | 65252     | 2812     |
Idle Hours (lifetime)     | N/A     | N/A     | 6     | 65244     | 235     |
Desired Engine Speed     | N/A     | N/A     | 6     | 65247     | 515     |
Average Fuel Consumption (lifetime)     | N/A     | N/A     | 7     | 65101     | 1834     |
Fuel Burned (lifetime)     | N/A     | N/A     | 6     | 65257     | 250     |
Fuel Burned (trip)     | N/A     | N/A     | 6     | 65257     | 182     |
Idle Fuel (lifetime)     | N/A     | N/A     | 6     | 65244     | 236     |
Fuel Rate     | N/A     | N/A     | 6     | 65266     | 183     |
Trip Vehicle Idle Fuel Used     | N/A     | N/A     | 6     | 65209     | 1004     |
Fuel Temp     | ET1     | 18FEEE00     | 6     | 65262     | 174     |
Fuel Press     | EFL_P1     | 18FEEF00     | 6     | 65263     | 94     |
Fuel Level     | N/A     | N/A     | 6     | 65276     | 96     |
Generator Exciter Field Voltage     | VREP     | FDA6     | N/A     | 64934     | N/A     |
Generator Exciter Field Current     | VREP     | FDA6     | N/A     | 64934     | N/A     |
Generator Output Voltage Bias Percentage     | VREP     | FDA6     | N/A     | 64934     | N/A     |
Voltage Regulator Load Compensation Mode     | VROM     | FDA7     | N/A     | 64935     | 3375     |
Voltage Regulator VAr/Power Factor Operating Mode     | VROM     | FDA7     | N/A     | 64935     | 3376     |
Voltage Regulator Underfrequency Compensation Enabled     | VROM     | FDA7     | N/A     | 64935     | 3377     |
Voltage Regulator Soft Start State     | VROM     | FDA7     | N/A     | 64935     | 3378     |
Voltage Regulator Enabled     | N/A     | N/A     | N/A     | 64935     | 3379     |
Generator Phase CA Line-Line AC RMS Voltage     | GPCAC     | FDFD     | N/A     | 65021     | N/A     |
Generator Phase BC Line-Line AC RMS Voltage     | GPBAC     | FE00     | 3     | 65024     | 3     |
Generator Phase AB Line-Line AC RMS Voltage     | GPAAC     | FE03     | N/A     | 65027     | N/A     |
Generator Phase B AC RMS Current     | GPBAC     | FE00     | N/A     | 65024     | N/A     |
Generator Total Reactive Power     | GTACR     | FE04     | N/A     | 65028     | N/A     |
Generator Overall Power Factor     | GTACR     | FE04     | N/A     | 65028     | N/A     |
Generator Overall Power Factor Lagging     | GTACR     | FE04     | N/A     | 65028     | N/A     |
Generator Total Apparent Power     | GTACP     | FE05     | N/A     | 65029     | N/A     |
Generator Total Real Power     | GTACP     | FE05     | N/A     | 65029     | N/A     |
Generator Average AC Frequency     | GAAC     | FE06     | N/A     | 65030     | N/A     |
Generator Average Line-Line AC RMS Voltage     | GAAC     | FE06     | N/A     | 65030     |     |
Requested Generator Total AC Reactive Power     | GAAC     | FE06     | N/A     | 65030     | N/A     |
Requested Generator Overall Power Factor     | GAAC     | FE06     | N/A     | 65030     | N/A     |
Requested Generator Overall Power Factor lagging     | GAAC     | FE06     | N/A     | 65030     | N/A     |
Oil Pressure     | EFL_P1     | 18FEEF00     | 6     | 65263     | 100     |
Transmission Pressure     | N/A     | N/A     | 6     | 65272     | 127     |
Transmission Temperature     | N/A     | N/A     | 6     | 65272     | 177     |
Latitude     | N/A     | N/A     | 6     | 65267     | 584     |
Longitude     | N/A     | N/A     | 6     | 65267     | 585     |
Trip Engine Running Time     | N/A     | N/A     | 6     | 65200     | 1036     |
Trip Idle Time     | N/A     | N/A     | 6     | 65200     | 1037     |
Trip Average Fuel Rate     | N/A     | N/A     | 6     | 65203     | 1029     |
Trip Drive Average Load Factor     | N/A     | N/A     | 6     | 65207     | 1016     |
Trip Reset     | N/A     | N/A     | 7     | 7     | 988     |
J1939 (Continued)     | |||||
---|---|---|---|---|---|
Sensor Description     | J1939 Length     | J1939 Resolution (unit/bit)     | J1939 Offset     | J1939 Data Range     | J1939 Byte     |
Turbocharger Boost Pressure     | 1     | 2 kPa/bit     | 0 kPa     | 0 to 500 kPa (0 to 72 psi)     | 2     |
Intake Manifold Temp     | 1     | 1 deg C/bit     | -40° C (-40° F)     | -40 to 210° C (-40 to 410° F)     | 3     |
Left Manifold Exhaust Gas Temperature     | 2     | 0.03125 deg C/bit     | -273 deg C     | -273 to 1735° C (-459 to 3155° F)     | 3, 4     |
Coolant Temp     | 1     | 1 deg C/bit     | -40 deg C     | -40 to 210° C (-40 to 410)     | 1     |
Coolant Level - Heat Exchanger Tank     | 1     | 0.4%/bit     | 0%     | 0 to 100%     | 8     |
Aftercooler Coolant Level     | 1     | 0.4%/bit     | 0%     | 0 to 100%     | 6     |
Percent Load     | 1     | 1%     | 0%     | 0 to 125%     | 3     |
Primary Throttle Position     | 1     | 0.4%/bit     | 0%     | 0 to 100%     | 2     |
Secondary Throttle Position     | 1     | 0.4%/bit     | 0%     | 0 to 100%     | 5     |
Maximum Crank Attempts per Start Attempt     | 1     | 1 count/bit     | 0     | 0 to 250     | 1     |
Time Remaining in Engine Operating State     | 2     | 1 sec/bit     | 0     | 0 to 65535 sec     | 2, 3     |
Engine Operating State     | 1     | Status     | 0     | 0000 - Engine Stopped     | Bits: 4, 3, 2,1 of Byte 1     |
Synchronization Status     | 1     | Status     | N/A     | 0000 - Not Synchronized     | Bits: 4 -1 of Byte 1     |
Slow Vessel Mode     | 1     | Status     | N/A     | 00 - Slow vessel mode OFF     | Bits: 8, 7 of Byte 1     |
Trolling Mode Status     | 1     | Status     | N/A     | 00 - Trolling mode is OFF     | Bits: 6, 5 of Byte 1     |
Crank Attempt Count on Present Start Attempt     | 1     | 1 count/bit     | 0     | 0 to 250     | 6     |
Engine Hours (lifetime)     | 4     | 0.05 h/bit     | 0 h     | 0 h to +210,554,060.75 h     | 1-4     |
Heading     | 2     | 1/128 deg/bit     | 0 deg     | 0 deg to +502 deg     | 1, 2     |
Vessel Speed     | 2     | 1/256 km/h/bit upper byte: 1 km/h/bit     | 0 km/h     | 0 to 251 km/h (0 to 135 knots)     | 3, 4     |
Battery Voltage     | 2     | 0.05 V/bit     | 0 V     | 0 V to +3212.75 V     | 5, 6     |
Maximum Engine Speed     | 2     | 0.125 rpm/bit     | 0 rpm     | 0 to 8,031.875 rpm     | 16, 17     |
Programmed Low Idle     | 2     | 0.125 rpm/bit     | 0 rpm     | 0 to 8,031.875 rpm     | 1, 2     |
Slow Vessel Mode Set Speed     | 1     | 10 rpm/bit     | 0     | 0 to 2,500 rpm     | 25     |
Engine Alarm Acknowledge     | 1     | Status     | N/A     | 00 - Alarm Ack Not active     | Bits: 1, 2 of Byte 7     |
Engine Overspeed Verify     | 1     | Status     | N/A     | 00 - Engine Overspeed Verify Operation Not Active     | Bits: 7, 8 of Byte 7     |
Idle Hours (lifetime)     | 4     | 0.05h/bit     | 0 h     | 0 h to +210,554,060.75 h     | 5-8     |
Desired Engine Speed     | 2     | 0.125 rpm/bit     | 0 rpm     | 0 to 8031.875 rpm     | 2, 3     |
Average Fuel Consumption (lifetime)     | 2     | 0.05 L/h/bit     | 0 L/h     | 0 to 3,212.75     | 1, 2     |
Fuel Burned (trip)     | 4     | 0.5 L/bit     | 0 L     | 0 L to +2105540607.5 L     | 1-4     |
Idle Fuel (lifetime)     | 4     | 0.5 L/bit     | 0 L     | 0 L to +2,105,540,608 L     | 1-4     |
Oil Pressure     | 1     | 4 kPa/bit     | 0 kPa     | 0 to 1000 kPa (0 to 145 psi)     | 4     |
Generator Phase BC Line-Line AC RMS Voltage     | 3     | N/A     | N/A     | N/A     | N/A     |
Transmission Pressure     | 1     | 16 kPa/bit     | 0 kPa     | 0 to 4000 kPa (0 to 580 psi)     | 4     |
Transmission Temperature     | 2     | 0.03125 deg C/bit     | -273 deg C     | -273 deg to +1735.0 deg C     | 5, 6     |
Latitude     | 4     | 10-7 deg/bit     | -210 deg     | -210 deg (south) to +211.108122 deg (north)     | 1-4     |
Longitude     | 4     | 10-7 deg/bit     | -210 deg     | -210 deg (west) to +211.108121 deg (east)     | 5-8     |
Trip Engine Running Time     | 4     | 0.05 h/bit     | 0 h     | 0 h to +210,554,060.75 h     | 9-12     |
Trip Idle Time     | 4     | 0.05h/bit     | 0 h     | 0 h to +210,554,060.75 h     | 13-16     |
Trip Drive Average Load Factor     | 2     | 0.05 L/h/bit     | 0 L/h     | 0 L/h to +3212.75 L/h     | 5, 6     |
Trip Reset     | 1     | Status     | N/A     | 00 - Take No Action     | Bits: 2, 1     |
J1939 (Continued)     | |
---|---|
Sensor Description     | J1939 Transmission Rate (milliseconds)     |
Turbocharger Boost Pressure     | 50     |
Intake Manifold Temperature     | 50     |
Left Manifold Exhaust Gas Temperature     | 500     |
Coolant Temperature     | 50     |
Coolant Level - Heat Exchanger Tank     | 500     |
Aftercooler Coolant Level     | 500     |
Percent Load     | 50     |
Primary Throttle position     | 50     |
Secondary Throttle Position     | 50     |
Maximum Crank Attempts per Start Attempt     | 1000     |
Time Remaining in Engine Operating State     | 250     |
Engine Operating State     | 250     |
Synchronization Status     | 1000     |
Slow Vessel Mode     | 1000     |
Trolling Mode Status     | 1000     |
Crank Attempt Count on Present Start Attempt     | 1000     |
Engine Hours (lifetime)     | 50     |
Heading     | On Request     |
Vessel Speed     | On Request     |
Battery Voltage     | 1000     |
Maximum Engine Speed     | On change of more than 10% or every 5 s.     |
Programmed Low Idle     | On change of more than 10% or every 5 s.     |
Slow Vessel Mode Set Speed     | On Change or 5 sec     |
Engine Alarm Acknowledge     | 1000     |
Engine Overspeed Verify     | 1000     |
Idle Hours (lifetime)     | On Request     |
Desired Engine Speed     | 250     |
Average Fuel Consumption (lifetime)     | On Request     |
Fuel Burned (lifetime)     | 1000 (Not Request)     |
Fuel Burned (trip)     | 1000     |
Idle Fuel (lifetime)     | On Request     |
Fuel Rate     | 100     |
Trip Vehicle Idle Fuel Used     | On Request     |
Fuel Temperature     | 50     |
Fuel Pressure     | 50     |
Fuel Level     | 1000     |
Oil Pressure     | 50     |
Transmission Oil Pressure     | 50     |
Transmission Oil Temperature     | 50     |
Latitude     | 5000     |
Longitude     | 5000     |
Trip Engine Running Time     | 1000     |
Trip Idle Time     | On Request     |
Trip Average Fuel Rate     | 1000     |
Trip Drive Average Load Factor     | On Request     |
Trip Reset     | When Needed     |