| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 339-9354 | Fuel LineCap Kit | 1 |
| 265-2256 | Wipers | 1 | |
Start By:
- Remove the air inlet manifold.
| NOTICE |
|---|
|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
 |
|
Do not open the high pressure fuel system without allowing the fuel system to purge. After the engine has shut down, allow the fuel system to purge for ten minutes. This operating fuel system contains high pressure. Exposure to high pressure fuel can result in personal injury. |
Note: Use Tooling (A) to cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.
Note: Do not remove all the quills in order to maintain the alignment of the rail. Maintain at least two quills attached to the rail at all times. If necessary, replace with new quill.
- Remove bolt (1) and the clamp from tube assembly (2).
Show/hide table
Illustration 2 g01822393 Show/hide table
Illustration 3 g01443406 Note: Cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.
- Disconnect tube assembly (3) and remove the bolts on tube assembly (2). Remove bolts (5). Disconnect tube assembly (4). Remove tube assembly (2) and the O-ring seals. Remove bolts (6).
Note: If necessary, secondary fuel filter lines may need removed in order to remove tube assembly (2).
Note: Replace with new bolts (5)
Show/hide table
Illustration 4 g01285008 Show/hide table
Illustration 5 g01822394 - Remove bolts (9). Remove bolts (10) and bolts (11). Repeat for the opposite side.
Note: Replace with new bolts (9)
- Remove tube assembly (7). Remove tube assembly (8) and the O-ring seal.
Show/hide table
Illustration 6 g01822395 - Attach a suitable lifting device onto fuel rail (13). The weight of fuel rail (13) is approximately
60 kg (131 lb) . Remove bolts (12). Remove fuel rail (13). - Place the high-pressure fuel rail on a clean surface. Support the rail so the weight is not resting on the quills. All openings should be capped or plugged in order to prevent contamination.
- Repeat Step 5 for the opposite side.
| |
| Illustration 1 | g01285837 |
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 339-9354 | Fuel LineCap Kit | 1 |
| 265-2256 | Wipers | 1 | |
Note: When Tooling (A) is removed be careful to prevent contamination.
- Attach a suitable lifting device onto fuel rail (13). The weight of fuel rail (13) is approximately
60 kg (131 lb) . Install fuel rail (13). Install bolts (12).Show/hide table
Illustration 8 g01443632 - Tighten bolts (12) in the sequence that is shown in Illustration 8. Tighten bolts (12) to a torque of
100 ± 20 N·m (74 ± 15 lb ft) .Show/hide table
Illustration 9 g01822394 Show/hide table
Illustration 10 g01285008 - Install the new O-ring seals. Lubricate the ends of tube assembly (8) and the O-ring seals with clean engine oil. Install new bolts (9) and the washers. Evenly hand tighten new bolts (9) in order to assemble tube assembly (8) and the O-ring seals. To prevent cutting or damage of the O-ring seal. Install tube assembly (7). Install bolts (10) and (11) hand tight. Evenly tighten new bolts (9) to a torque of
20 N·m (15 lb ft) .Note: New bolts (9) do not rotate more than 90 degrees at a time.
- Evenly tighten new bolts (9) to a torque of
40 N·m (30 lb ft) .Note: New bolts (9) do not rotate more than 45 degrees at a time.
- Tighten bolts (10) and (11) to a torque of
40 ± 10 N·m (30 ± 7 lb ft) .Show/hide table
Illustration 11 g01443406 Show/hide table
Illustration 12 g01822393 Note: If necessary, secondary fuel filter lines may need installed after tube assembly (2) has been installed. Do not attempt to push the flanges past O-ring seals by hand in order to prevent cutting or damage.
- Install the new O-ring seals into the pump outlet, the inlet, and the junction block. Lubricate O-ring seals and the end of tube assemblies (2) and (4) with clean engine oil. Install new bolts (5) and washers. Evenly hand tighten new bolts (5) in order to engage tube assemblies (2) and (4) with the O-ring seals. To prevent or damage of the O-ring seal. Position bolts (6) and tighten by hand. Evenly hand tighten bolts (5). Evenly tighten bolts (6) to a torque of
20 N·m (15 lb ft) . Evenly tighten new bolts (5) to a torque of20 N·m (15 lb ft) . Evenly tighten bolts (6) to a final torque of55 ± 10 N·m (41 ± 7 lb ft) . Evenly tighten bolts (5) to a final torque of40± 10 N·m (30± 7 lb ft) .Note: The bolts in tube assembly (2) do not rotate more than 90 degrees at a time.
- Evenly tighten the bolts in tube assembly (2) to a torque of
40 N·m (30 lb ft) .Note: The bolts in tube assembly (2) do not rotate more than 45 degrees at a time.
Show/hide table
Illustration 13 g01285837 - Install the bracket, the clamp, and bolt (1) onto tube assembly (2). Use the bracket to adjust the position of the clamp and bolt (1) for alignment to tube assembly (2).
- Repeat this process on the opposite side.
| |
| Illustration 7 | g01822395 |
End By:
- Install the flow limiters.
- Install the air inlet manifold.