3512C and 3516C Marine Engines Caterpillar


Exhaust Bypass Valve

Usage:

3516C HZS


Illustration 1g03025157
Left side view

Table 1
Specification for 390-4255 Exhaust Bypass 
Item  Qty  Part  Specification description 
168-7800 Locknut  Clean the stud, the locknut, and the base of the locknut prior to assembly. 
Before assembly, apply 2P-2333 High Temperature Sealer to the threads and the flange area of the locknut.
Use the following procedure to tighten the locknut:
1. Tighten two diagonal locknuts to 25 ± 6 N·m (221 ± 53 lb in).
2. Tighten the remaining locknuts to 25 ± 6 N·m (221 ± 53 lb in).
3. Again, torque all four locknuts to 47 ± 9 N·m (35 ± 7 lb ft).


Illustration 2g03025158

Table 2
Specification for 390-4255 Exhaust Bypass 
Item  Qty  Part  Specification description 
6V-8186 Full Nut  Torque to 12.5 ± 1.0 N·m (110.6 ± 8.9 lb in)
259-1434 Spring  Free length is 127.0 mm (5.00 inch)
259-1435 Spring  Free length is 127.0 mm (5.00 inch)
6V-8801 Nut  Torque to 14 ± 3 N·m (124 ± 27 lb in)
343-9109 Setscrew  Before assembly, apply Loctite C5A Copper anti-seize to the threads and the bearing surfaces. 
7C-9721 Screw  Torque to 6.5 ± 1.0 N·m (57.5 ± 8.9 lb in)

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