1979/10/22 Caterpillar


Size Of Glass Beads Is Important When Used To Clean Engine And Turbocharger Parts{0670,1052,1053,1077,1105,1214}

Usage:


Glass beads are commonly used to clean carbon from pistons, valves, and turbochargers. But, it is important to use the correct size of glass bead for the job. If the beads are too small, it is difficult to clean the part. If the beads are too large, it is possible for some parts to be damaged, while others will not get clean.

A Size "10" glass bead has given the desired result when used to clean engine pistons and valves, and turbochargers. The Size "10" bead will clean the part without damage if it is used with care.

Some parts, such as valve stems and turbocharger shafts, must be covered to prevent damage.

When pistons are cleaned, the ring grooves must be checked for burrs and carbon. Burrs can be removed with a small file and smaller beads can be used to clean the remainder of the carbon out of the groove.

Recommendations for a glass bead size of 50-100 microns (.0020-.0039") are given in some "Guidelines For Reusable Parts." The larger Size "10" bead, 88-149 microns (.0035-.0059"), will give better results. Size "9" beads, 125-177 microns (.0049-.0070") through Size "11", 75-125 microns (.0029-.0049") are also acceptable for this application.


NOTICE

A bead larger than 230 microns (.0091") must never be used for engine pistons and valves, and turbochargers.


The chart which follows gives the acceptable glass bead sizes used to clean different parts, part numbers of the glass beads and suppliers.

Caterpillar Information System:

1979/10/22 Cold Temperature Starting Procedures For Air Compressor And Drill Engines{0374,1000,1450}
1979/10/22 New Coolant Temperature Regulator Housing And Vent Line Valve Give Better Control Of Engine Cooling; Conversion Kits Available{1380,1355}
1979/10/22 Use The FT1482 Stop Collar Assembly With The 1P4000 Line Boring Tool Group{0663}
1979/10/15 New Camshaft Housing Gasket Has Increased Resistance To High Temperature{1113}
1979/10/15 Engine Oil Viscosity Changed To SAE 10W/30 For Shipment From All U.S. Factories{1318}
1979/10/08 Supplement To Special Instruction, Form SEHS6895, "Bench Testing Hydraulic Components" Now Available On Microfiche{0650}
1979/10/08 New Hydromechanical Shut-Off Is Available{7418,7403}
1979/10/08 Fast Fuel Delivery Couplings And Fast Oil Change Couplings Are Available For All Caterpillar Equipment{0671,1273,1279,1325}
1979/10/08 Warning: Excessive Heat Can Cause A Tire Explosion{4203}
1979/10/01 New Planet Gears For Power Shift Transmissions And/Or Winches Have No Oil Grooves On the Faces{3176,5165}
1979/10/01 New Aftercooler Core Has Stronger Construction And Corrosion Resistance{1064}
1979/10/01 Tips For SIRS (Service Information Retrieval System) Users{0374}
1979/10/22 New Valve Rotator And New Oil Shield Are Available{1104,1105,1109}
1979/10/22 Improved Seal Used In Raw Water Pump On Marine Engines{1371}
1979/10/22 New Connecting Rod Is Tapered In Piston Pin Area{1218}
1979/10/22 Voltage Regulator Can Cause Variable Ammeter Indications{1410,1401,1405,1406,7467}
1979/10/22 Different Thrust Bearing And Thrust Rings Now Used In Turbochargers{1052,1053}
1979/10/29 New--3208 Engine Maintenance Tips Wall Chart {0374,1000}
1979/10/29 The FT1486 Chain Assembly Can Be Used For Emergency Repair Of Front Power Takeoff Clutches {3055}
1979/10/29 Use The 6V2034 Micrometer Adapter To Measure Lip Thickness Of Engine Valves {0653,1105}
1979/10/29 New Repair Kit Is Available For Service Of Hydraulic Jack {0642}
1979/10/29 7N9843 Fuel Injection Valve Nozzle Assembly Now Used In Truck Engines {1254}
1979/10/29 Improved Seal Now Used In Seawater Pump {1371}
1979/11/05 Correct Installation Of Track Shoe Nuts{4170,4179}
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