Installation of the 504-1553 Mounting Kit on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1408, 1429, 7050} Caterpillar

Installation of the 504-1553 Mounting Kit on Certain Compact Track Loaders, Multi-Terrain Loaders, and Skid Steer Loaders {1408, 1429, 7050}

Usage:

242D A9W

Compact Track Loader: 239D (S/N: CD41-UP; BL91-UP; T9S1-UP); 249D (S/N: AH91-UP; D9E1-UP; GWR1-UP); 259D (S/N: LW51-UP; FTK1-UP; GTK1-UP; FTL1-UP); 279D (S/N: TP51-UP; GTL1-UP; PPT1-UP; RCX1-UP); 289D (S/N: WE51-UP; WCT1-UP; TAW1-UP; A9Z1-UP); 299D2 (S/N: FD21-UP); 299D2 XHP (S/N: DX21-UP)
Multi Terrain Loader: 257D (S/N: EML1-UP; FMR1-UP; D5T1-UP; EZW1-UP); 277D (S/N: NTL1-UP; FMT1-UP; MLT1-UP); 287D (S/N: STK1-UP; TLK1-UP; HMT1-UP); 297D2 (S/N: BL71-UP); 297D2 XHP (S/N: HP21-UP)
Skid Steer Loader: 226D (S/N: HR61-UP; HRD1-UP); 232D (S/N: EH21-UP; KXC1-UP; DPR1-UP); 236D (S/N: K2D1-UP; SEN1-UP; MPW1-UP; BGZ1-UP); 242D (S/N: HFB1-UP; DML1-UP; DZT1-UP; A9W1-UP); 246D (S/N: PN51-UP; BYF1-UP; JSL1-UP; HMR1-UP); 262D (S/N: RE51-UP; DTB1-UP; KTS1-UP; LST1-UP); 272D2 (S/N: BL21-UP); 272D2 XHP (S/N: MD21-UP)

Introduction

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Table 1
Revision History
Revision	Summary of Changes
01	Changes were made to serial numbers.

This Special Instruction will provide information for the installation of the 504-1553 Mounting Kit

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions.

An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards.

This person should also have the necessary training, skills, and tools to perform these functions properly.

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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

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Personal injury or death can result from sudden machine movement.
Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.

Machine Preparation

Park the machine on a smooth, level surface. Move away from other operating machines and away from personnel. Lower the implement to the ground. Turn the engine start switch to the OFF position.

Permit only one operator on the machine. Keep other personnel away from the machine or in sight of the operator.

Required Parts List

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Table 2
Parts List for 504-1553 Mounting Kit
Item	Qty	Part Number	Part Name
1	1	190-8962	Registration Plate Lamp Gp
2	1	8P-8540	Grommet
3	2	6V-9672	Screw
4	2	5C-8312	Nut
5	2	4B-4863	Washer
6	1	498-4931	Bracket As
7	2	9X-2045	Screw
8	1	500-3006	Lighting Harness As

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Table 3
RL-C22 Pin Configuration
Pin	Wire
1	605-RL71-YL(Yellow)
2	200-RL65-BK(Black)
3	617-RL16-BR(Brown)
4	604-RL76-OR(Orange)

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Table 4
LJ–C2 Pin Configuration
Pin	Wire
1	605-LJ1-YL(Yellow)
2	200-LJ3-BK(Black)
3	617-LJ6-BR(Brown)
4	604-LJ4-OR(Orange)

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Table 5
LJ-C3 Pin Configuration
Pin	Wire
1	605-LJ1-YL(Yellow)
2	200-LJ2-BK(Black)
3	617-LJ5-BR(Brown)
4	604-LJ4-OR(Orange)

Installation Procedure for the 504-1553 Mounting Kit

Mounting location on Alpha machines 226D, 232D, 239D, and 249D

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Illustration 1	g06064639
(A) 275.5 mm (10.85 inch) (B) 200.5 mm (7.89 inch) (C) 350.5 mm (13.80 inch) (D) 125.0 mm (4.92 inch) (E) 184.5 mm (7.26 inch) (F) Diameter is 21.0 mm (0.83 inch) (G) Diameter is 7.0 mm (0.28 inch)

Note: All the dimensions are referenced from the bottom and side of the machine engine enclosure.

Mounting location on Alpha+ machines 236D, 242D, 257D, and 259D

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Illustration 2	g06064662
(A) 284.8 mm (11.21 inch) (B) 209.8 mm (8.26 inch) (C) 359.8 mm (14.17 inch) (D) 125.0 mm (4.92 inch) (E) 167.0 mm (6.57 inch) (F) Diameter is 21.0 mm (0.83 inch) (G) Diameter is 7.0 mm (0.28 inch)

Note: All the dimensions are referenced from the bottom and side of the machine engine enclosure.

Mounting location on Beta machines 246D, 262D, 277D, 279D, 287D, and 289D

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Illustration 3	g06064646
(A) 254.0 mm (10.00 inch) (B) 179.0 mm (7.05 inch) (C) 329.0 mm (12.95 inch) (D) 99.2 mm (3.91 inch) (E) 159.2 mm (6.27 inch) (F) Diameter is 21.0 mm (0.83 inch) (G) Diameter is 7.0 mm (0.28 inch)

Note: All the dimensions are referenced from the bottom and side of the machine engine enclosure.

Mounting location on Beta+ machines 272D2, 272D2-XHP, 297D2, 297D2-XHP, 299D2, and 299D2-XHP

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Illustration 4	g06064649
(A) 301.8 mm (11.88 inch) (B) 226.8 mm (8.93 inch) (C) 376.8 mm (14.83 inch) (D) 97.5 mm (3.84 inch) (E) 144.0 mm (5.67 inch) (F) Diameter is 21.0 mm (0.83 inch) (G) Diameter is 7.0 mm (0.28 inch)

Note: All the dimensions are referenced from the bottom and side of the machine engine enclosure.

Locate the hole locations for mounting the license plate kit on the respective machines as shown in the Illustration 1, Illustration 2, Illustration 3, and Illustration 4.
Drill two holes of a diameter 7.0 mm (0.28 inch) and one hole of a diameter 21.0 mm (0.83 inch) on the machine engine enclosure as shown in the Illustration 1, Illustration 2, Illustration 3, and Illustration 4.

Mounting the registration plate lamp group on the bracket Assembly

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Illustration 5	g06066424
(1) 190-8962 Registration Plate Lamp Gp (2) 8P-8540 Grommet (3) 6V-9672 Screw (4) 5C-8312 Nut (5) 4B-4863 Washer (6) 498-4931 Bracket As

Remove the top glass on the registration plate lamp group (1).
Install the registration plate lamp group (1) on the bracket assembly (6) by using grommet (2), two washers (5), two nuts (4) and two screws (3) and tighten to a torque of 1.70 ± 0.25 N·m (15.05 ± 2.21 lb in).
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Illustration 6 g06066428

(1) 190-8962 Registration Plate Lamp Gp
(6) 498-4931 Bracket As
Bracket assembly (6) with the registration plate lamp group (1) mounted on it.

Installing the 504-1553 Mounting Kit on the Engine enclosure

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Illustration 7	g06066430
(6) 498-4931 Bracket As (7) 9X-2045 Screw

Position the mounting kit on the holes which are already drilled.
Install the mounting kit on the enclosure door of the engine where two holes of diameter 7.0 mm (0.28 inch) is drilled using two screws (7).

Connecting the mounting kit harness with the platform harness

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Illustration 8	g06066433
(8) 500-3006 Lighting Harness As

Route the lighting harness assembly (8) through drilled hole as shown in Illustration 1. Indicated as (F).
Disconnect RL-C22 (J) connector from the 258-0930 Stop and Tail Lamp Gp.
Connect the LJ-C2 (H) connector of lighting harness assembly (8) to the RL-C22 (J) of the left platform harness. Refer Table 4 and 3 to confirm connector configuration.
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Illustration 9 g06066436
Connect the 258-0930 Stop and Tail Lamp Gp (K) to the LJ-C3 (L) connector of lighting harness assembly (8). Refer Table 5 to confirm connector configuration.
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Illustration 10 g06066438

(M) Engine enclosure door
(N) Mounting kit
Machine with mounting kit fitted.