1987/02/16 Caterpillar


Incorrect Use Of Fuel Heaters Can Reduce Engine Power{1296}

Usage:


3208, 3306, 3306B, 3406 and 3406B Truck Engines

Reference: Service Magazine, November 3, 1986, Page 4, "Two New Cold Weather Fuel Heaters Available".

Caterpillar diesel engines are designed for effective cold weather operation, but how effective your engine operates depends on many factors. Under certain conditions during severe winter weather, an engine fuel heater may be needed to minimize cold weather fuel problems such as plugged fuel filters and fuel tank fittings. If a fuel heater is needed, the Caterpillar 7C3557 Fuel Heater Kit and 7C3558 Heater are recommended. Both offer good protection against cold weather fuel problems without the risk of overheating fuel.

If a fuel heater from another manufacturer is used, some general guidelines should be followed to ensure maximum year-round engine performance. The fuel heater should be installed so that it heats the fuel before the fuel flows through the primary (first) fuel filter. Select a fuel heater that is mechanically simple and adequate for the application. If a heat exchange type fuel heater is used, it should have a bypass provision to prevent overheating the fuel. If possible, disconnect or deactivate the fuel heater during warm weather operation.

Overheating of fuel can result in a loss of engine horsepower. As fuel is heated, it becomes less dense, resulting in lower BTU content (heat) for the same injected volume. Using a standard fuel temperature of 29°C (85°F) at the secondary fuel filter base, engine horsepower will decrease approximately 1% for every 5.6°C (10°F) increase in fuel temperature. An unregulated fuel heater used during warm weather operation can often raise fuel temperature to in excess of 79°C (175°F). A fuel temperature of 79°C (175°F) could result in a horsepower loss of nearly 9% which would equal 27 kw (36 hp) for a 298 kw (400 hp) engine.

Caterpillar Information System:

1987/02/16 Guidebook For Caterpillar Inspection And Maintenance Program For Standby Generator Sets{0354,0370,0372}
1987/02/16 Polarity Connections And Use Of Service Meter Films When Service Meter Kits Are Installed{7480,7000}
1987/02/16 Self-Powered Hour Meters Available{7480,7450}
1987/02/16 12-Volt Starter Solenoid Available For 7T2265 And 7T2266 Starting Motors{1407}
1987/02/16 Resistors Used To Protect Electrical Wiring{1400}
1987/02/16 The Importance Of The Disconnect Switch In Regard To Fire Suppression Systems With Automatic Actuation{7401}
1987/02/16 Use The Correct Vacuum Pump When Servicing Air Conditioning Systems{7320}
1987/02/16 New Penetrating Oil/Lubricant Available (NACD Only){0645,0600}
1987/02/09 How To Hone Cylinder Tubes To Accept Caterpillar Oversized Cylinder Seals{7562}
1987/02/09 Source For White Paint Used On Some Caterpillar Engines{7559}
1987/02/09 New Pistons Used{1214}
1987/02/09 Cooling Jets Removed And Different Oil Pump Used{1000,1201,1214,1304}
1987/02/16 Check Bolt Tightness Before Replacing Gaskets To Stop Coolant Leakage{1393,1362}
1987/02/16 Change To Interval For Valve Lash Adjustment{1103,1105,1123}
1987/02/16 Some 2P4005 Oil Filter Assemblies May Be Difficult To Install{1318}
1987/02/16 Fuel Ratio Control Diaphragms On 3161 Governors{1278}
1987/02/16 Grommets Added To Dampen Vibration{1307}
1987/02/23 Stronger Timing Gear Housing; Additional Stud Used At Top Of Housing{1151,1201}
1987/02/23 Two Front Timing Gear Housings Available{1162,1150}
1987/02/23 Water Temperature Regulators Standardized{1355}
1987/03/02 Bolt-On Roller Groups Available For Competitive Hydraulic Excavators{4150}
1987/03/02 Tools Available To Install Plastic Tie Straps{0709,0738}
1987/03/02 Check For Plugged Orifices In Mechanical Pressure Gauges{7450}
1987/03/02 Water Separator Available{1263}
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