335F CR Excavator Machine Systems Caterpillar


Swing Motor - Disassemble

Usage:

335F FEP

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-7506  Adapter Kit 
8T-4244 Nut 
8T-4223 Hard Washer 
- Threaded Rod M12 -1.75 by 150mm 
6V-7887  Puller Leg 
5F-7344 Puller Block 
1P-0074 Slide Hammer Puller Gp 
5P-4750 Adjusting Screw 
8T-0651  Bolt 
8T-4167 Hard Washer 
1P-1853  Retaining Ring Pliers 
9S-9152  Bearing Puller Gp 
1P-0510 Driver Gp 

Start By:

  1. Remove the swing motor.

Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of the component thoroughly to prevent dirt from entering the internal mechanism.

Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to analyze failures for piston motors. Refer to Special Publication, SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".

Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The installation of used parts during reconditioning is acceptable. Reuse and salvage information is available on piston motors. Refer to Guideline For Reusable Parts and Salvage Operations, SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might have caused the original failure.


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.




    Illustration 1g00877535

  1. Use a suitable lifting device to position swing motor (1) onto Tooling (A). The weight of swing motor (1) is approximately 77 kg (170 lb). Install swing motor (1) to Tooling (A).


    Illustration 2g00877536

  2. Remove bolts (2). Remove anti-reaction valve (3) from the head.


    Illustration 3g00877537

  3. Remove relief valves (4) from the head.


    Illustration 4g00877538

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  4. Remove O-ring seals (6), (8), and (9). Remove backup rings (5) and (7).


    Illustration 5g01278075

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  5. Remove bolts (10).

  6. Remove head (11) from the motor housing.


    Illustration 6g00877540

  7. Remove plate (12) and O-ring seal (13).


    Illustration 7g00877541

  8. Install Tooling (B) and remove bearing (14).


    Illustration 8g00877542

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  9. Remove plug (15) and the O-ring seal.


    Illustration 9g00877544

  10. Remove spring (17) and valve (16).


    Illustration 10g00877545

  11. Remove springs (18).


    Illustration 11g00877546

  12. Install Tooling (C). Apply air pressure in order to unseat the piston.

    Note: Use air pressure in order to avoid damage to the piston.



    Illustration 12g00877547

  13. Remove piston (19).


    Illustration 13g00877548

  14. Remove steel plates (20). Remove plates (21).


    Illustration 14g00877549

  15. Remove barrel (22) and the pistons as an assembly.


    Illustration 15g00877550

  16. Mark pistons (23).

  17. Remove pistons (23) from barrel (22).


    Illustration 16g00877551

  18. Remove pistons (23) from plates (24) and (25).


    Illustration 17g00877583

  19. Separate plates (24) and (25).


    Illustration 18g00877584

  20. Use Tooling (D) in order to remove retaining ring (26).


    Illustration 19g00877585

  21. Remove plate (28) and shaft (29) from housing (27).


    Illustration 20g00877586

  22. Remove bearing race (30) from shaft (29).


    Illustration 21g00877587


    Illustration 22g00877588

  23. Install Tooling (E). Remove bearing race (31) from shaft (29).


    Illustration 23g00877589

  24. Remove O-ring seals (32) from housing (27).


    Illustration 24g01279836


    Illustration 25g00877629

  25. Install Tooling (B). Remove bearing (33) from housing (27).


    Illustration 26g01279840

  26. Remove seal (34) from the housing.

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