926M, 930M and 938M Wheel Loaders Machine Systems Caterpillar


Piston Pump (Implement) - Disassemble

Usage:

938M J3R

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-0510     Driver Group     1    
B     8H-0663     Bearing Puller Gp     1    

Start By:

  1. Remove the implement piston pump.



    Illustration 1g01305005

  1. Remove bolts (1) and valve (2) .



    Illustration 2g01305006

  1. Remove gasket (3) .



    Illustration 3g01305007

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove adjustment screw (4), housing (5), O-ring seal (6), spring (7), spring (8), and retainer (9) .



    Illustration 4g01305010

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove adjustment screw (10), nut (11), housing (12), O-ring seal (13), spring (14), spring (15), retainer (17), and screw (16) .



    Illustration 5g01305011

  1. Remove spool (18) and spool (19) .



    Illustration 6g01305012

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove bolts (20) and pump head (21) .



    Illustration 7g01305013

  1. Remove O-ring seals (22), port plate (23), and bearing cup (24) .



    Illustration 8g01305014

  1. Remove O-ring seal (25), spring (26), and piston (27) .



    Illustration 9g01305015

  1. Remove piston (28) and bearing cone (29) .



    Illustration 10g01305016

  1. Remove shim (30) .



    Illustration 11g01305018

  1. Turn the pump housing over 180 degrees and hold the components in the pump housing. Remove pump housing (31) from bearing cone (32), swashplate (33), and rotating group (34) .



    Illustration 12g01305019

  1. Remove shaft (35) and bearing cone (32) from swashplate (33) and rotating group (34) .



    Illustration 13g01305020

  1. Use Tooling (A) and a suitable press in order to remove shaft (35) from bearing cone (32) .



    Illustration 14g01305021

  1. Remove swashplate (33) from rotating group (34) .



    Illustration 15g02726717

  1. Apply identification marks to retraction plate (36), pistons (37), and barrel (38) for assembly purposes. The pistons must be installed in the original location in retraction plate (36) and in barrel (38). All three components must be assembled to the original alignment.



    Illustration 16g02726721

  1. Remove collar bearing (39) from pins (40) and barrel (38) .



    Illustration 17g02726619

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Place barrel (38) in a suitable press. Use Tooling (A) in order to depress the spring that is in barrel (38). Remove retaining ring (41) that secures the spring in barrel (41). Slowly release the pressure from the spring and remove Tooling (A) from the assembly.



    Illustration 18g02726722



    Illustration 19g02726724

  1. Remove retaining ring (41) and spring (42) from barrel (38) .

  1. Remove seat (43) that was under spring (42) from barrel (38). Remove pins (40) from barrel (38) .



    Illustration 20g02726748

  1. Remove brass bearings (45) from pump housing (44) .



    Illustration 21g02726753

  1. Remove retaining ring (46) from pump housing (44) .



    Illustration 22g02726755

  1. Remove lip seal (48) and bearing cup (47) from pump housing (44) .

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