910K and 914K Compact Wheel Loaders Caterpillar


Coupler Cylinder - Remove and Install

Usage:

910K AY4

Specifications



Illustration 1g03657016

Table 1
Specification for 178-3713 Coupler Cylinder Gp 
Item   Qty  Part  Specification Description 
Bore of the cylinder is 50.8 mm (2.00 inch)
178-3893 Rod  Diameter of the cylinder is 25.4 mm (1.00 inch)
Stroke length is 80.5 mm (3.17 inch)
Closed length pin to pin is 339.6 mm (13.37 inch)

Removal Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
195-4609  Seal Pick 

Start By:

  1. Release the pressure in the hydraulic system.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.


  1. Disconnect any attachment tools from the quick coupler.


    Illustration 2g03659591

  2. Remove bolts (1) and cover (2).


    Illustration 3g03659607

  3. Disconnect hose assemblies (3). Remove pins (4) and coupler cylinder (5).


    Illustration 4g03659619


    Illustration 5g03659660

  4. Remove retainer (6) from coupler cylinder (7). Remove O-ring seals (8) and nut (9). Repeat for opposite side.

Installation Procedure

  1. Install coupler cylinder (7) in the reverse order of removal.

    1. Tighten nut (9) to a torque of 68 ± 7 N·m (50 ± 5 lb ft)

    2. Install new O-ring seals (8). Lubricate O-ring seals (8) with the lubricant that is being sealed.

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