Torque Converter - Remove
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 138-7573 | Link Bracket | 3 |
B | 386-6032 | Lever Puller Hoist Gp | 2 |
138-7575 | Link Bracket | 2 | |
C | 189-0412 | Clevis | 1 |
193-5474 | Shackle | 1 |
Start By:
- Remove the hydraulic tank.
- Remove the right-hand implement piston pumps and fan cooling pump as one.
- Remove the center fan piston pump and the brake and axle oil cooling pump as one.
- Remove the left-hand steering piston pump and implement piston pump as one.
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
- Disconnect hose assembly (1) and hose assemblies (3). Disconnect harness assembly (4). Remove bolts (2).
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Illustration 2 g03157316 - Attach a suitable lifting device to grease tank (6). The combined weight of grease tank (6) and platform assembly (5) is approximately
109 kg (240 lb) . Remove the bolts and remove grease tank (6) and platform assembly (5) as one.Show/hide tableIllustration 3 g03157329 - Remove platform assembly (7).
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Illustration 4 g03157334 - Disconnect test port brackets (8) from the platform. Move test port brackets (8) out of the way. Remove bolts (9).
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Illustration 5 g03157356 - Disconnect harness assembly (11). Disconnect clip (10) from the machine. Remove four bolts (12). Set the bracket and filter (13) out of the way.
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Illustration 6 g03157377 - Disconnect test port bracket (14) from the rail and set test port bracket (14) out of the way.
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Illustration 7 g03157380 - Attach Tooling (A) and a suitable lifting device to door assembly (15). The combined weight of the framework and door assembly (15) is approximately
104 kg (230 lb) .Show/hide tableIllustration 8 g03157542 - Remove bolts (16). Repeat this step for the opposite side.
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Illustration 9 g03157545 - Remove bolts (17). Repeat this step for the opposite side.
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Illustration 10 g03157548 Note: Bolt (18) is located above the rear left wheel.
- Remove bolt (18)
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Illustration 11 g03157380 - Use Tooling (A) and the suitable lifting device in order to remove door assembly (15) and the framework as one.
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Illustration 12 g03157549 - Disconnect harness assembly (19) and unclip harness assembly (19) from the frame.
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Illustration 13 g03157556 - Disconnect hose assemblies (20) and move hose assemblies (20) out of the way.
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Illustration 14 g03157557 - Disconnect hose assemblies (21).
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Illustration 15 g03157559 - Disconnect hose assembly (22).
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Illustration 16 g03157560 - Disconnect hose assembly (23).
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Illustration 17 g03158033 - Disconnect hose assemblies (24). Remove elbow assembly (25). Disconnect hose assembly (26).
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Illustration 18 g03158060 - Remove clips (27). Repeat this step for the opposite side.
- Disconnect hose assemblies (29).
- Remove clip (28).
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Illustration 19 g03158103 - Remove bolts (30). Remove upper cap (31). Repeat this step for the opposite side.
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Illustration 20 g03158140 Show/hide tableIllustration 21 g03158202 - Place a suitable bar across the hydraulic tank mounts. Attach Tooling (B) to the suitable bar and to engine (32). The weight of the rear of engine (32) is approximately
2268 kg (5000 lb) . - Attach Tooling (C) and a suitable lifting device to torque converter (33). The weight of torque converter (33) is approximately
1379 kg (3040 lb) .Show/hide tableIllustration 22 g03158220 - Disconnect clip (34).
- Remove bolts (35).
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Illustration 23 g03158238 - Use a suitable Come-along (X) in order to hold back the hose assemblies. Use Tooling (C) and the suitable lifting device in order to remove torque converter (33).
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Illustration 1 | g03157300 |
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