D3K2, D4K2 and D5K2 Track-Type Tractors Machine Systems Caterpillar


Angle Cylinder (Bulldozer) - VPAT

Usage:

D3K2 LGP GAE

Specifications



Illustration 1g02757116

Table 1
Specification for 364-9335 Hydraulic Cylinder Gp 
Item  Qty  Part  Specification Description 
191-6159 Head  Lubricate the threads with clean grease.
Torque to 600 ± 130 N·m (443 ± 96 lb ft)
6J-5730 Locknut  Before assembly, lubricate the threads with Loctite Graphite - 50.
Torque to 850 ± 85 N·m (627 ± 63 lb ft)
167-2186 Buffer Seal As  Lubricate the sealing lip lightly with the lubricant that is being sealed. 
167-2294 U-Cup Seal  Lubricate the sealing lip lightly with the lubricant that is being sealed. 
226-8202 Wiper Seal  Lubricate the sealing lip lightly with the lubricant that is being sealed. 
Apply Loctite 609 to the wiper seal groove before assembly. 
364-9337 Hydraulic Cylinder  Bore of the cylinder assembly 76.20 ± 0.08 mm (3.000 ± 0.003 inch)
364-9339 Rod As  Diameter of the rod is 38.050 ± 0.038 mm (1.4980 ± 0.0015 inch)
191-6159 Head  Bore of the head over the four lands is 38.43 ± 0.03 mm (1.513 ± 0.001 inch)

Removal Procedure

Start By:

  1. Release the hydraulic system pressure.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.




    Illustration 2g01357486


    Illustration 3g01357519

  1. Remove bolts (1). Reposition guard (2) in order to remove bolt (3). Remove guard (2).


    Illustration 4g01357537

  2. Attach a suitable lifting device to angle cylinder (4). The weight of angle cylinder (4) is approximately 32 kg (70 lb).

  3. Remove hose assembly (5).


    Illustration 5g01357862

  4. Disconnect hose assembly (8).

  5. Remove bolt (9) and remove pin assembly (6).

  6. Remove spacers (7).


    Illustration 6g01357883

  7. Remove bolt (10) and the retainer. Remove pin (11).

  8. Remove angle cylinder (4).

  9. Repeat all steps for the other side.

Installation Procedure

  1. Install angle cylinder (4) in reverse order of the removal procedure.

Disassembly and Assembly Information

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
125-0079  Hydraulic Cylinder Repair Stand Gp 
195-4609  Seal Pick 
7M-7456  Bearing Mount Compound   
FT-2802  Puller Plate 
4C-9633 Puller Stud 
1A-1935 Full Nut 
6V-3160 Double Acting Cylinder 
9S-5565 Pin Puller Sleeve As 
3S-6224 Electric Hydraulic Pump Gp 
1P-1861 Retaining Ring Pliers 

------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.


------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.




    Illustration 7g01358150

  1. Place the bulldozer angle cylinder onto Tooling (A) for disassembly purposes.

    (1) Use Tooling (D) for removal and installation of the retaining rings and the bearings.

    (2) Lubricate the threads of the head. Tighten the head to a torque of 600 ± 130 N·m (443 ± 96 lb ft).

    (3) Lubricate the threads. Tighten the locknut to a torque of 850 ± 85 N·m (627 ± 63 lb ft).

    (4) Lubricate seals with the lubricant that is being sealed.

    (5) Apply Tooling (C) to the wiper seal. Lubricate the wiper seal with the lubricant that is being sealed.

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