Engine, Pump Drive (Rear), and Torque Converter - Install
Installation Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7574 | Link Brackets | 4 |
| B | 1U-9200 | Lever Puller Hoist | 1 |
| C | 132-8159 | Hydraulic Torque Wrench Gp | 1 |
| 132-8177 | Wrench Link | 1 | |
| 133-8193 | Reaction Arm | 1 | |
| D | 309-2793 | Load Leveler | 1 |
- Attach Tooling (D) and a suitable lifting device to engine (111). The weight of engine (111) is approximately 12700 kg (28000 lb). Install engine (111) .
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| Illustration 1 | g02581982 |
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| Illustration 2 | g02581985 |
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| Illustration 3 | g02581159 |
- Install bolts (110). Tighten bolts (110) to a torque of 1600 ± 200 N·m (1180 ± 150 lb ft).
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| Illustration 4 | g02584456 |
- Install bolts (109). Tighten bolts (109) to a torque of 1600 ± 200 N·m (1180 ± 150 lb ft).
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| Illustration 5 | g02584436 |
- Connect harness assembly (108) .
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| Illustration 6 | g02584298 |
- Attach Tooling (B) and a suitable lifting device to drive shaft (106). Install bolts (107). Remove Tooling (B) .
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| Illustration 7 | g02584416 |
- Connect hose assemblies (105) and hose assemblies (104) .
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| Illustration 8 | g02584396 |
- Connect hose assembly (103) and hose assemblies (102). Install the connecting hardware.
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| Illustration 9 | g02584283 |
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| Illustration 10 | g02584496 |
- Install bracket (101). Install tee assembly (100) .
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| Illustration 11 | g02584180 |
- Connect hose assemblies (99) and hose assemblies (98) .
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| Illustration 12 | g02584140 |
- Install block (97). Connect hose assemblies (96) .
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| Illustration 13 | g02584118 |
- Install block (94). Connect hose assemblies (95).
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| Illustration 14 | g01403643 |
- Connect hose assembly (93) .
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| Illustration 15 | g01403930 |
- Connect hose assembly (91). Install brackets (92).
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| Illustration 16 | g01403640 |
- Install clips (90) .
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| Illustration 17 | g02584016 |
- Connect harness assembly (88).
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| Illustration 18 | g02583798 |
- Connect hose (87). Tighten clamps (86).
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| Illustration 19 | g01403636 |
- Connect hose assembly (85) and hose assembly (83). Install clips (84) .
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| Illustration 20 | g01403635 |
- Connect hose (81). Tighten clamps (79). Connect hose assemblies (80) . Install clip (82) .
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| Illustration 21 | g01403634 |
- Connect hose assembly (78) .
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| Illustration 22 | g01403633 |
- Install fitting (77) .
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| Illustration 23 | g02583737 |
- Install hose (75). Tighten clamp (74). Install clip (76) .
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| Illustration 24 | g02583717 |
- Connect hose assembly (72) and hose assembly (73) .
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| Illustration 25 | g01403629 |
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| Illustration 26 | g01403630 |
- Connect hose assembly (69). Connect hose (71). Tighten clamp (70) .
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| Illustration 27 | g01403628 |
- Connect hose assemblies (68) .
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| Illustration 28 | g02590578 |
- Connect harness assembly (67). Connect hose assembly (66). Install valve (65) .
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| Illustration 29 | g01403626 |
- Connect hose assembly (63). Install ground strap (64) .
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| Illustration 30 | g01403625 |
- Connect hose assemblies (62).
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| Illustration 31 | g01403621 |
- Install clips (61) .
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| Illustration 32 | g01403624 |
- Install brackets (58). Connect tube assembly (59). Install clip (60) .
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| Illustration 33 | g01403620 |
- Install clips (57) .
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| Illustration 34 | g02583477 |
- Connect tube assembly (56). Install bracket (55).
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| Illustration 35 | g01404998 |
- Connect hose assemblies (55) .
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| Illustration 36 | g01403617 |
- Connect hose assemblies (54) .
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| Illustration 37 | g01403610 |
- Install tube assemblies (52). Connect clip (51). Install bolts (53).
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| Illustration 38 | g01405367 |
- Install tube assembly (50). Install clamps (49) .
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| Illustration 39 | g02583171 |
- Tighten clamps (48). Repeat this step for the opposite end of the tube.
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| Illustration 40 | g02590484 |
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| Illustration 41 | g02583163 |
- Connect hose assemblies (47) .
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| Illustration 42 | g01403606 |
- Connect hose assembly (46) Install clamps (45). Install the connecting hardware.
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| Illustration 43 | g02582936 |
- Install baffle (44). Install bolts (43).
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| Illustration 44 | g01403604 |
- Attach Tooling (A) and a suitable lifting device to the hydraulic tank group and firewall plate group (40). The weight of hydraulic tank group and firewall plate group (40) is approximately 862 kg (1900 lb). Install the hydraulic tank group and firewall plate group (40) as a unit.
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| Illustration 45 | g02581536 |
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| Illustration 46 | g01403596 |
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| Illustration 47 | g02581958 |
- Install bolts (41). Repeat this step for remaining pillars.
- Install bolts (42). Repeat this step for opposite side of the platform.
- Install bracket (39). Install the bottom row of bolts (38) on the firewall.
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| Illustration 48 | g02581504 |
- Connect bracket (37) .
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| Illustration 49 | g02581500 |
- Position the hose assemblies through the firewall. Install clips (36) .
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| Illustration 50 | g01403573 |
- Position hose assemblies (34) through the clips. Connect hose assemblies (34) and (35) .
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| Illustration 51 | g01403552 |
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| Illustration 52 | g01403550 |
- Install clip (33) .
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| Illustration 53 | g01403548 |
- Connect harness assembly (32) and harness assembly (31). Install the connecting hardware.
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| Illustration 54 | g02581256 |
- Connect hose assembly (30) .
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| Illustration 55 | g02582656 |
- Connect hose assembly (29). Connect tube assemblies (28) .
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| Illustration 56 | g02582899 |
- Connect grease hose assemblies (27). Connect harness assemblies (26) .
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| Illustration 57 | g02582857 |
- Connect hose assemblies (25) .
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| Illustration 58 | g01403579 |
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| Illustration 59 | g02582756 |
- Install bracket (24). Connect hose assembly (23) .
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| Illustration 60 | g01403537 |
- Connect hose assembly (22) .
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| Illustration 61 | g02582498 |
- Connect tee assembly (21). Connect hose assembly (20) .
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| Illustration 62 | g02580519 |
- Connect hose assemblies (19) .
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| Illustration 63 | g02580497 |
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| Illustration 64 | g02580498 |
- Connect harness assemblies (18). Install clips (17). Connect hose assemblies (16) .
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| Illustration 65 | g02580416 |
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| Illustration 66 | g02580458 |
- Install brackets (15) .
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| Illustration 67 | g01403247 |
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| Illustration 68 | g01403246 |
- Connect tube assembly (14). Connect hose assembly (13). Install cable straps (12) .
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| Illustration 69 | g02580297 |
- Use Tooling (A) and a suitable lifting device to install support (9). The weight of support (9) is approximately 109 kg (240 lb).
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| Illustration 70 | g02580217 |
- Install bolts (11). Install cable straps (10).
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| Illustration 71 | g02580258 |
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| Illustration 72 | g02580278 |
- Install clips (8) .
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| Illustration 73 | g02580358 |
- Install ether injector assembly (6). Connect harness assemblies (7) .
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| Illustration 74 | g01403219 |
- Install panel (5) .
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| Illustration 75 | g01403218 |
- Use Tooling (A) and a suitable lifting device to install support (3). The weight of support (3) is approximately 109 kg (240 lb). Install bolts (4) .
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| Illustration 76 | g02580156 |
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| Illustration 77 | g01403217 |
- Install clips (2) .
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| Illustration 78 | g01403158 |
- Install panel (1). Repeat this step for the opposite side of the machine.
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| Illustration 79 | g01403160 |
- Fill the brake oil cooler. Refer to Operation and Maintenance Manual, "Hydraulic System Oil (Brake Cooling) - Change".
- Fill the engine oil. Refer to Operation and Maintenance Manual, "Engine Oil and Oil Filter - Change".
End By:
- Install the rear drive shaft. Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install"
- Install the hood. Refer to Disassembly and Assembly, "Hood - Install".
- Install the power train guard. Refer to Disassembly and Assembly, "Powertrain Guard - Install".
- Install the radiator and the guard. Refer to Disassembly and Assembly, "Radiator and Guard - Install".
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