994H Wheel Loader Caterpillar


Capacities (Refill)

Usage:

994H DWC
ReferenceRefer to the Operation and Maintenance Manual, "Fast Fill Service Center" for the location of the filler ports available for the fluids.

Refill Capacities

Table 1
Approximate Refill Capacities    
Component or System     Liters     US gal    
Engine Crankcase (1)     271     71.6    
Transmission     391     103    
Hydraulic System (Implement) (2)     623     165    
Hydraulic System (Implement) (3)     390     103    
Hydraulic System (Steering and Brakes) (2)     250     66.0    
Hydraulic System (Steering and Brakes) (3)     208     55    
Hydraulic System (Brake Cooling) (2)     56     14.8    
Hydraulic System (Brake Cooling) (3)     36     9.5    
Cooling System     490     129.4    
Fuel Tank     3833     1012.6    
Front Differential and Final Drive     620     164    
Rear Differential and Final Drive     620     164    
Automatic Lubrication System     178.9     47.3    
Powered Stairway (if equipped)     1.8     0.48    
( 1 ) Including changing the oil filter.
( 2 ) Including the tank and the lines. This value is for the fast fill service center method of changing the oil.
( 3 ) The amount for the tank only. This value is for the conventional method for changing the oil.

Settings of the Injectors for the Autolube System




Illustration 1g02549178

994H Wheel Loader

(A) A-Pin

(B) B-Pin

(C) C-Pin

(D) D-Pin

(E) E-Pin

(F) F-Pin

(G) G-Pin

(H) Pin for upper articulation joint

(J) Pin for lower articulation joint

(K) K-Pin

(L) Steering cylinder pins

(X) Trunnions

(Y) Y-Pin

The autolube system is preset from the factory and shipped from the factory so that lubrication is dispensed at 15 minute intervals. All of the injectors are preset at the full flow setting. This full flow setting may cause an excessive buildup of grease around some of the joints. As a result, the grease reservoir needs filled more frequently. The injectors for selected joints can be adjusted in order to reduce the flow of grease without adversely affecting the life of the pin. The injectors are set by the factory at the full flow setting. This setting is equivalent to 8 turns open. When the injectors are adjusted, the injectors should first be closed. Then, the injectors should be opened by the number of specified turns. The recommended settings for the injectors at each pin location are listed in Table 2.

Table 2
Area of Lubrication     Quantity (Injectors)     Settings (Turns)    
A-Pin     4     8    
B-Pin     4     8    
C-Pin     2     8    
D-Pin     2     8    
E-Pin     2     6    
F-Pin     2     5    
G-Pin     2     5    
K-Pin     2     8    
Y-Pin     2     8    
Steering Cylinders     4     6    
Upper Hitch Pin     1     3    
Lower Hitch Pin     1     3    
Rear Trunnion     2     3    
Front Trunnion     2     3    
Fan Drive Bearings     1     0    
Fan Drive Belt Tightener     1     0    

Note: By using the above settings, the buildup of grease will be reduced. The interval between refills of the reservoir will be extended to approximately 250 hours. Grease levels in the reservoir must be checked in order to ensure an uninterrupted flow.

ReferenceTo adjust the time interval for lubrication, refer to Testing and Adjusting, RENR6328, "Electrical System - Test".

For additional information, reference the Service Manual, RENR6318, "Vital Information Management System (VIMS)", "Manual Lube".

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