Installation Of CD700 Display On A D6R Or D7R Machine That Is Configured For A CD550 Display{7490} Caterpillar

Installation Of CD700 Display On A D6R Or D7R Machine That Is Configured For A CD550 Display{7490}

Usage:

Track-Type Tractor:: D6R Series II (S/N: ADE646-UP; AEP435-UP; AAX797-UP; AFM140-UP); D6R Series III (S/N: GJB1-810; WCB1-224; HDC1-259; RFC1-UP; TBC1-UP; HCD1-196; HKE1-UP; WRG1-736; MTJ1-UP; DMK1-286; JEK1-111; EXL1-139; JDL1-UP; DLM1-UP; LFM1-230; LGP1-230; DPS1-UP; GMT1-UP; MRT1-470; EXW1-140); D7R Series II (S/N: AEC1-1629; ABJ1-UP; AGN1-1586)

Introduction

This special instruction provides the procedure for the installation of the CD700 GPS display on D6R and D7R machines that are configured for a CD550 GPS display.

Cab Mounting

Required Parts

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Table 1
Item	Part Number	Description	Qty
1	7K-1181	Cable Strap	2
2 ⁽¹⁾	300-5501	Monitor Harness As	1
3	5C-2890	Nut	2
4	7X-7888	Bolt (M6 x 1 x 90 mm)	1
5	8T-0389	Locknut	1
6	8T-4121	Hard Washer	6
7	8T-4195	Bolt (M10 x 1.5 x 30 mm)	5
8	8T-7852	Bolt (M4 x 0.7 x 10 mm)	6
9	9X-8256	Washer	2
10	222-9151	Hard Washer	2
11	245-8334	Knob	2
12	296-0614	Bracket As	1
13	296-2861	Bracket As	1
14	299-5417	Swivel	1
15	299-5418	Pivot Assembly	1
16	224-6208	Threaded Insert	4

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^( 1 )

The harness assembly for the CD550 GPS display can be used in place of this harness. The harness assembly for the CD550 GPS display is 345 mm (13.6 inch) longer.

Recommended Tools

Note: The recommended Caterpillar service tools are listed in Table 2.

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Table 2
Item	Part Number	Description
		17/32 inch Drill Bit
		13.5 mm (0.532 inch) Hole Saw
	9S-1748	Socket Wrench Set (1/2 INCH DRIVE)
	199-6156	Socket Wrench Set (1/2 INCH DRIVE-METRIC)
	194-3584	Socket Wrench Set (TORX)
	1U-7230	Hand Tool Gp (SCREWDRIVERS)
	8T-9293	Torque Wrench (1/2 INCH DRIVE)
17	163-9487	Insert Installer

Installation Procedure

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Illustration 1	g01345121

Drill two 13.5 + 0.15 - 0.00 mm (0.531 + 0.006 - 0.000 inch) holes.
Note: Use bracket (12) as a template in order to locate the holes, after measuring the first hole location.
1. The first hole should be 250 mm (9.8 inch) (A) above the weld transition of the b-post and 25 mm (1.0 inch) (B) to the left of the inside edge of the b-post.
1. The second hole should be 80 mm (3.1 inch) (C) above the first hole.
  Note: Make sure that the two holes are aligned.

Use bracket (12) as a template in order to mark the two remaining holes. Then, drill two holes 13.5 + 0.15 - 0.00 mm (0.531 + 0.006 - 0.000 inch).

Install insert (16). For the preferred method, proceed to Step 4. For the alternative method, proceed to Step 10.

Use installer (17) in order to install insert (16) .

Fully thread insert (16) onto installer (17) .

Fully seat insert (16) into one of the four holes.

Use a wrench in order to secure the nut on installer (17) while you tighten the bolt to 31 N·m (23 lb ft).

Repeat Steps 5 through 7 for the remaining three inserts (16) .

Proceed to Step 16.

Grind the threads out of an M10 nut or drill the threads out of an M10 nut so that the nut will slide over an M10 bolt. Use a chisel to put small indentations on one side of the M10 nut.

Place a washer, the M10 nut, and insert (16) onto a M10 bolt.

Fully seat insert (16) with the attached bolt, the attached nut, and the washer, into one of the four holes.

Use a wrench to secure the nut while you tighten the bolt to 31 N·m (23 lb ft).

Repeat Steps 11 through 13 for the remaining three inserts (16) .

Proceed to Step 16.

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Illustration 2	g01345217

Install bracket (12) with four bolts (7) and four washers (6). Torque bolts (7) to 30 ± 7 N·m (22 ± 5 lb ft).

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Illustration 3	g01345248

Assemble knob (11) and washer (10) to swivel assembly (14). Screw the assembled unit to the top of bracket (12) .

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Illustration 4	g01345252

Install pivot assembly (15) to the bottom of bracket (12) with bolt (7), two washers (6), and locknut (5). Tighten locknut (5) until light contact with bracket (12) .
Note: The bracket needs to be able to pivot.

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Illustration 5	g01345255
(18) CD700 GPS Display

Assemble bracket (13) to display (18) with six bolts (8) .
Note: Disregard the other four holes in bracket (13) and display (18). The four holes on bracket (13) are used for the assembly to the CD610 display instead of display (18) .

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Illustration 6	g01345266

Mount display (18) to the top of bracket (14) with bolt (4), two washers (9), and nut (3) .

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Illustration 7	g01345268

Assemble knob (11) and washer (10) to the bottom of bracket (13) .

Remove the cap on the 70-pin connector on the right side of the console. Plug in harness (2) to the 70-pin connector and the other end in the back of display (18) .

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