Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
236-1192 |
Lift Cylinder Brace As |
1 |
| B |
138-7573 |
Link Bracket |
2 |
| C |
1U-9200 |
Lever Puller Hoist |
1 |
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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| Illustration 1 | g01309205 |
- Attach Tooling (B), Tooling (C), and a suitable lifting device to hydraulic tank (11). The weight of hydraulic tank (11) is approximately 136 kg (300 lb). Position hydraulic tank (11) and install bolts (10) .
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| Illustration 2 | g01309179 |
- Connect harness assembly (9) and install bolt (8) .
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| Illustration 3 | g01309177 |
- Connect hoses (3) and (7). Connect hose assemblies (5) and (6). Connect tube assembly (4) .
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| Illustration 4 | g01309160 |
- Attach Tooling (B), Tooling (C), and a suitable lifting device to guard assembly (2). The weight of guard assembly (2) is approximately 59 kg (130 lb). Install guard assembly (2) .
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| Illustration 5 | g01308922 |
- Install guard assembly (1) .
- Fill the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
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| Illustration 6 | g01308910 |
- Start the engine and raise the loader arms. Remove Tooling (A) .
