814F Series 2 Wheel Dozer, 815F Series 2 Soil Compactor and 816F Series 2 Landfill Compactor Engine Supplement Caterpillar

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.

Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.

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Illustration 1	g01309203

1. Attach Tooling (B) and a suitable lifting device to cooling system package (16). The weight of cooling system package (16) is approximately 499 kg (1100 lb). Carefully position cooling system package (16) on the machine.

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Illustration 2	g01309189

2. Install bolts (19) .

3. Repeat Step 2 for the opposite side of the machine.

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Illustration 3	g01309172

4. Install bolts (17) and (18) .

5. Repeat Step 4 for the opposite side of the machine.

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Illustration 4	g01309163

6. Remove Tooling (B) from cooling system package (16) .

7. Install tube assembly (15) and the clamps. Tighten the clamps around tube assembly (15) to a torque of 12 ± 1 N·m (106 ± 9 lb in).

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Illustration 5	g01308954

8. Install tube assembly (14) and the clamps. Tighten the clamps around tube assembly (14) to a torque of 12 ± 1 N·m (106 ± 9 lb in).

9. Position support assembly (13) and install bolts (12) .

10. Repeat Step 9 for the opposite side of the machine.

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Illustration 6	g01308939

11. Install pin (11) .

12. Repeat Step 11 for the opposite side of the machine.

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Illustration 7	g01308937

13. Connect hose assemblies (10) .

14. Install elbow (9) and the hose clamps. Tighten the hose clamps around elbow (9) to a torque of 12 ± 1 N·m (106 ± 9 lb in).

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Illustration 8	g01308907

15. Connect harness assembly (8) and connect cable assembly (7) .

16. Install clip (6) .

17. Install tube assembly (5) and the clamps. Tighten the clamps around tube assembly (5) to a torque of 12 ± 1 N·m (106 ± 9 lb in).

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Illustration 9	g01308897

18. Connect cable assembly (3) and install cable straps (4) .

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Illustration 10	g01308886

19. Use Tooling (A) in order to raise guard (1) to the machine.

20. Install bolts (2) .

21. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the proper filling procedure.

End By:

1. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
2. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".