Removal Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
236-1192 |
Lift Cylinder Brace As |
1 |
| B |
138-7573 |
Link Bracket |
2 |
| C |
1U-9200 |
Lever Puller Hoist |
1 |
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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| Illustration 1 | g01308910 |
- Start the engine and raise the loader arms. Install Tooling (A) in order to support the loader arms.
- Turn off the engine. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
- Drain the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
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| Illustration 2 | g01308922 |
- Remove guard assembly (1) .
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| Illustration 3 | g01309160 |
- Attach Tooling (B), Tooling (C), and a suitable lifting device to guard assembly (2). The weight of guard assembly (2) is approximately 59 kg (130 lb). Remove the bolts and guard assembly (2) .
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| Illustration 4 | g01309177 |
- Disconnect tube assembly (4). Disconnect hose assemblies (5) and (6). Disconnect hoses (3) and (7) .
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| Illustration 5 | g01309179 |
- Remove bolt (8) and disconnect harness assembly (9) .
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| Illustration 6 | g01309205 |
- Attach Tooling (B), Tooling (C), and a suitable lifting device to hydraulic tank (11). The weight of hydraulic tank (11) is approximately 136 kg (300 lb). Remove bolts (10) and hydraulic tank (11) .
