930G Wheel Loader Engine Supplement Caterpillar


Muffler - Remove and Install

Usage:

930G TFW

Removal Procedure

------ WARNING! ------

Hot oil and components can cause personal injury.

Do not allow hot oil or components to contact skin.

----------------------



    Illustration 1g00975771

  1. Remove bolts (2) that secure pipe assembly (1) to hood assembly (3). Remove pipe assembly (2) from the machine.



    Illustration 2g01108619

    RH side

  1. Open door assembly (4) .



    Illustration 3g00960189

  1. Remove bolts (5) from muffler support (6) .



    Illustration 4g01108622

    LH side

  1. Open door assembly (7) .



    Illustration 5g01108624

  1. Loosen clamps (8) and disconnect tube (9) .



    Illustration 6g01108627

  1. Loosen muffler clamp (10) .

  1. Disconnect muffler assembly (11) from the engine.

  1. Remove muffler assembly (11) from left side of the machine.

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     1    



    Illustration 7g01108627



    Illustration 8g00960189

    RH side

    Note: Muffler assembly (11) must be installed from the LH side of machine.

  1. Use two people to position muffler assembly (11) on the engine.

  1. Position muffler support (6) in the proper mounting location.

  1. Apply Tooling (A) to the threads of bolts (5). Install bolts (5) in order to secure muffler support (6) .

  1. Position muffler clamp (10) in the proper location, as shown.

  1. Tighten muffler clamp (10) to a torque of 47 ± 7 N·m (35 ± 5 lb ft).



    Illustration 9g01108619

  1. Close door assembly (4) .



    Illustration 10g01108624

  1. Connect tube (9). Tighten clamps (8) in order to secure the tube.



    Illustration 11g01108622

  1. Close door assembly (7) .



    Illustration 12g00975771

  1. Position pipe assembly (1) on hood assembly (3), as shown. Install bolts (2) in order to secure pipe assembly to hood assembly.

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