IT28G Integrated Toolcarrier and 928G Wheel Loader Hydraulic System Caterpillar


General Information

Usage:

IT28G DBT



Illustration 1g00908731

928G Schematic

(1) Pressure Reducing Valve

(2) Pilot Oil Accumulator

(3) Optional Auxiliary Cylinders

(4) Tilt Cylinder

(5) Lift Cylinders

(6) Ride Control Solenoid Valve

(7) Optional Ride Control Accumulators

(8) Line to Steering System

(9) Main Control Valve

(10) Main Relief Valve

(11) Manifold

(12) The Valve for Dead Engine Lower

(13) Optional Auxiliary Control Valve

(14) Tilt Control Valve

(15) Lift Control Valve

(16) Vane Pump (Implement)

(17) Piston Pump (Steering and Pilot)

(18) Return Line from Metering Pump (Steering)

(19) Shut Off Valve

(20) Hydraulic Tank Breather

(21) Hydraulic Oil Tank and Strainers

(22) Auxiliary Pilot Control Valve

(23) Tilt Pilot Control Valve

(24) Lift Pilot Control Valve

(28) Hydraulic Filter

(29) Fan

(30) Brake Valve

(31) Optional Auxiliary Control Valve

(32) Optional Auxiliary Pilot Control Valve

(33) Pilot Lockout Solenoid




Illustration 2g00908851

IT28G Schematic

(1) Pressure Reducing Valve

(2) Pilot Oil Accumulator

(3) Optional Auxiliary Cylinders

(4) Tilt Cylinder

(5) Lift Cylinders

(6) Ride Control Solenoid Valve

(7) Optional Ride Control Accumulators

(8) Line to Steering System

(9) Main Control Valve

(10) Main Relief Valve

(11) Manifold

(12) The Valve for Dead Engine Lower

(13) Optional Auxiliary Control Valve

(14) Tilt Control Valve

(15) Lift Control Valve

(16) Vane Pump (Implement)

(17) Piston Pump (Steering and Pilot)

(18) Return Line from Metering Pump (Steering)

(19) Shutoff Valve

(20) Hydraulic Tank Breather

(21) Hydraulic Oil Tank and Strainers

(22) Optional Auxiliary Pilot Control Valve

(23) Tilt Pilot Control Valve

(24) Lift Pilot Control Valve

(25) Fourth Function control

(26) Coupler Cylinder

(27) Coupler Control Valve

(28) Hydraulic Filter

(29) Fan

(30) Brake Valve

(31) Steering Metering pump

(32) Optional Auxiliary Control Valve

(33) Optional Auxiliary Pilot Control Valve

(34) Pilot Lockout Solenoid

The 928G Wheel Loader and the IT28G Integrated Toolcarrier hydraulic system is made up of three systems: Implement Hydraulic System, Brake And Fan Drive System and Steering System.

All three systems share a common hydraulic tank. The hydraulic tank is vented.




Illustration 3g00901985

The location for the hydraulic tank is behind the cab.




Illustration 4g00903063

The location for the sight glass for the hydraulic oil is on the right side of the machine. The sight glass is between the cab and the hydraulic tank.

Implement Hydraulic System

The Implement hydraulic system is composed of the following components: (7) Accumulator for the ride control, (6) Ride control solenoid valve, (4) Tilt cylinders, (5) Lift cylinders, (9) Main control valve, (2) Accumulator for pilot oil, (1) Pressure reducing valve, (11) Manifold, (16) Vane pump, (21) Hydraulic tank, (10) Main Relief Valve, (14) and (15) Main Control Valves, (23) and (24) Pilot Control Valves, Line Relief Valves, Check Valves, Hydraulic Lines and (33) Pilot Lockout Solenoid.




Illustration 5g00902003

Left side of the machine

(3) Auxiliary Cylinders

(4) Tilt Cylinders

(5) Lift Cylinders

(12) The Valve for Dead Engine Lower

(16) Vane Pump

(21) Hydraulic Tank

Access to the piston pump (17) is achieved by removing panels under the platform. The lift cylinders (5) are mounted under the lift arms in the front frame. The ride control solenoid valve ( 6) is mounted in the center of the machine.




Illustration 6g00902480

Right side of the machine

(1) Pressure Reducing Valve

(2) Pilot Accumulator

(6) Ride Control Solenoid

(9) Main Control Valve

(10) Main Relief Valve

(11) Manifold

(19) Implement Lockout

(23, 24) Pilot Valves

Access to the accumulator (2) is achieved by removing the access panels under the platform. Access to the main control valve (9) is achieved by removing an access panel. Access to the pressure reducing valve (1) is achieved by removing the access panels under the platform. The manifold (11) is mounted in the center of the machine on the piston pump.




Illustration 7g00924944

Control Levers

(33) Pilot lockout

(14) (15) Tilt and Lift lever

(22) Auxiliary for the third function valve

(32) Auxiliary for the fourth function control

The Implement hydraulic system features control valves that are pilot operated. The control valves are closed center valves. The system is load sensing with a variable displacement pump.

The Implement hydraulic system is load sensing and the system has pressure compensation. The control valves are parallel to each other.

The system only consumes horsepower for the engine as the system requirements are needed.

Brake and Fan Drive System

The brake and fan drive system circulates the oil to the cooler in order to cool the oil in the hydraulic system. Also, the brake and fan drive system provides supply oil to the brake system.

For more information about the specifications for the brake and fan drive system, refer to Service Manual module, "Hydraulic System Specifications" for the machine.

For more information about the brake and fan drive system, refer to Service Manual module, "Brake and Fan Drive System, Systems Operation Testing and Adjusting" for the machine.

Steering System

The steering system steers the machine by changing the angle of the articulation of the machine.

For more information about the specifications for the steering systems, refer to Service Manual module, "Hydraulic System Specifications" for the machine.

For more information about the steering system, refer to Service Manual module, "Steering System, Systems Operation Testing and Adjusting" for the machine.

Caterpillar Information System:

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0070 - FMI 04
D5N Track-Type Tractor Power Train Troubleshooting
D5N Track-Type Tractor Power Train Speed Sensor - Adjust
2002/06/03 Announcing the Combination of Groups Within the Paper Copies of the Caterpillar Parts Manuals {0374}
D5N Track-Type Tractor Power Train Priority Valve - Test and Adjust
D5N Track-Type Tractor Power Train Relief Valve (Torque Converter Inlet) Pressure - Test and Adjust
D6N Track-Type Tractor Power Train Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust
2002/06/03 Underground Articulated Trucks are now Shipped with TDTO SAE 30W Oil {1000, 7000, 7581}
2002/06/03 New Clamps Improve Scavenge Pump Tube Service Life {3016, 3154}
D5N Track-Type Tractor Power Train Relief Valve (Transmission) - Test and Adjust
D6N Track-Type Tractor Power Train Pressure Charts
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train Data Link
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0177 - FMI 03
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0177 - FMI 04
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0426 - FMI 04
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0473 - FMI 04
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 0177 - FMI 08
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 1401 - FMI 03
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 1402 - FMI 03
814F Wheel Dozer, 815F Soil Compactor and 816F Landfill Compactor Power Train MID 081 - CID 0168 - FMI 01
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 1403 - FMI 03
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 1404 - FMI 03
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders MID 081 - CID 1405 - FMI 03
966G Series II Wheel Loader and 972G Series II Wheel Loader Electrohydraulic System Pilot Pressure to the Main Control Valve - Check
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.