994D Wheel Loader Machine System Caterpillar


Piston Pump (Implement) - Install

Usage:

994D 3TZ

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     2    
B     1P-7407     Eyebolt     1    

Note: Verify that all of the components of the piston pump are clean and free of foreign material prior to installation.

Note: Check all of the O-ring seals and the components for wear or damage. Replace the components, if necessary. Lubricate the O-ring seals lightly with the lubricant that is being sealed.




    Illustration 1g00589106

  1. Attach Tool (B) to piston pump (9), as shown. Attach a suitable lifting sling to Tool (B). Attach the other end of the suitable lifting sling to a hoist.

  1. Install piston pump (9) and O-ring seal (16) (not shown). The weight of the piston pump is 73 kg (160 lb). Install four bolts (15) and the washers.



    Illustration 2g00520691

  1. Install two hose assemblies (12) and (14) on the manifold (13) .



    Illustration 3g00589082

  1. Connect two hose assemblies (10) and (11) on piston pump (9) .

  1. If necessary, repeat the procedure for the remaining piston pumps.



    Illustration 4g00519221

  1. Install Tooling (A) on channel (7), as shown. Attach Tooling (A) to a suitable lifting device. Attach the other end of the suitable lifting device to a hoist. Install channel (7). The weight of the channel is 78 kg (175 lb).



    Illustration 5g00520383

  1. Install eight bolts (8), the nuts, and the washers to secure channel (7) to the platform.



    Illustration 6g00518963

  1. Install eight bolts (6) that hold the handhold assemblies to the channel.



    Illustration 7g00518712

  1. Attach a suitable lifting sling to handhold assembly (4). Attach the other end of the lifting sling to a suitable hoist.

  1. Install eight bolts (5), the nuts, and the washers.

  1. Connect two clips (3) and the plates. Install two bolts (2), the nuts, and the washers.



    Illustration 8g00587678

  1. Install drain plug (1) and fill the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the correct procedure to fill the hydraulic tank.

End By:

  1. Remove the wheel chocks. Refer to Disassembly and Assembly, "Wheel Chock (Front and Rear) - Remove and Install".
  2. Disconnect the frame lock link. Refer to Disassembly and Assembly, "Frame Lock Link - Separate and Connect".
  3. Start the engine and check the level of the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic System - Pressure Release / Charge".

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