2004/11/01 Caterpillar


New Injectors and New Flash Files are Now in Production {1290, 7620}

Usage:

C9 9DG
On-highway Engine:
C9 (S/N: 9DG1-999)

Description of Change: Some C9 truck engines require all six injectors to be replaced if one of the injectors fail. The new injectors in production are not backward compatible with the former injectors.

Adaptable To: This change is effective in production with the S/N:9DG00001-00999 serial numbers.

The new injectors and the new flash files are adaptable to the serial numbers that are in Table 1. The new injectors are only serviceable with seals.

When you replace all six injectors you must install the injector trim file for each of the injectors. This will ensure proper engine performance and the correct emissions. Use Troubleshooting, "Injector Code - Calibrate" in order to install the injector trim codes. Use the following tables for the correct injector and for the correct flash files. Each engine rating corresponds with the correct flash files in the tables .

Note: Newer flash files may be available on Caterpillar Service Information System (SIS). Use the latest flash file that is listed on SIS for your engine rating.

Table 1
List of New Part numbers for the Injectors and the Required Flash Files    
Affected Serial Number Range     Engine Rating     New Part Number for Injector     Former Part Number for Injector     New Injector with Seals     Former Injector with Seals     Interlock Code     Flash Files for the New Injectors    
Power Torque    
S/N:9DG00001-00999     250 kW (335 hp)    
1424 N·m (1050 lb ft)    
238-8092     233-3534     239-6871     236-0953     18     252-0028    
S/N:9DG00001-00999    
261 kW (350 hp)    

1492 N·m (1100 lb ft)    
238-8092     233-3534     239-6871     236-0953     19     252-0029    

Caterpillar Information System:

C9 Marine Engines and C9 Marine Generator Sets Cylinder Block Cover Group
SR4 and SR4B Generators and Control Panels Maintenance Interval Schedule - Standby
SR4 and SR4B Generators and Control Panels Maintenance Interval Schedule - Standard
325D and 329D Excavators Engine Starting with Auxiliary Start Receptacle - If Equipped
C32 Marine and Marine Generator Set Engines Cooling System
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Refill Capacities and Recommendations
C32 Marine and Marine Generator Set Engines Air Inlet and Exhaust System
2004/11/01 New Software for Machine Information Display System (MIDS) {7620}
UPS 120, UPS 150, UPS 250 and UPS 300 Uninterruptible Power Supplies Software Installation
C7 Engines for Caterpillar Built Machines Flywheel Housing
C27 PET GEN SET Electric Power Generation and C27 KNOCKDOWN K Petroleum Power Train Package Fuel Related Components in Cold Weather
UPS 120, UPS 150, UPS 250 and UPS 300 Uninterruptible Power Supplies Model View Illustrations
345C Excavator Hydraulic System Stick Drift Reduction Valve
C7 Engines for Caterpillar Built Machines Fuel Transfer Pump - Remove
C7 Engines for Caterpillar Built Machines Fuel Transfer Pump - Install
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Alternator and Fan Belts - Inspect/Adjust
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Alternator and Fan Belts - Replace
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Engine Crankcase Breather - Replace
C27 and C32 Engines Finding Top Center Position for No. 1 Piston
C9 Industrial Engines Cooling System
2004/12/01 Improved Alignment of a Coolant Tube {1380}
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Turbocharger - Inspect - If Equipped
C0.5, C0.7, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Water Pump - Inspect
C32 Marine Engines Fuel System
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.