Gear Group (Front) - Install
Installation Procedure
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| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Hold accessory drive (7) in position and install bolts (8). Tighten the bolts to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
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| Illustration 1 | g01062158 |
- Install the following items in the front housing: gear (4), the bearing and shaft (5) and bolt (6). Tighten bolt (6) to a torque of 240 ± 40 N·m (175 ± 30 lb ft).
- Install the following items in the front housing: gear (3), the bearing and shaft (1) and bolt (2). Tighten bolt (2) to a torque of 240 ± 40 N·m (175 ± 30 lb ft).
Note: Ensure that the timing marks on the gears are in alignment.
- Raise the temperature of the sensor plate.
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Always wear protective gloves when handling parts that have been heated. |
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- Position the hot sensor plate so that the tab on the sensor plate aligns with Groove (Y) on the crankshaft gear.
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| Illustration 2 | g01062157 |
- Push the sensor plate onto the crankshaft gear until the back of the sensor plate contacts the front of the crankshaft gear. Hold the sensor plate on the crankshaft gear in this position until the sensor plate cools and the sensor plate is properly seated.
- Use a feeler gauge in order to measure the clearance between the back of the sensor plate and the front of the crankshaft gear. The measurement should be taken in three places and the clearance should not exceed 0.25 mm (0.010 inch).
End By:
- Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
- Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft Position Sensor - Remove and Install".
- Install the camshaft position sensor. Refer to Disassembly and Assembly, "Camshaft Position Sensor - Remove and Install".
- Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
- Install the air compressor. Refer to Disassembly and Assembly, "Air Compressor - Remove and Install".
- Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
- Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
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