Start By:
- Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
- Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
- Turn the crankshaft until the piston is at the bottom center.
- Remove the carbon ridge from the top inside surface of the cylinder liner.
- Remove bolts (1) and connecting rod bearing cap (2). Push the connecting rod until the piston rings are out of the cylinder liner.
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Illustration 2 g00998390 - Remove piston (3) and the connecting rod from the cylinder liner.
Note: Inspect the connecting rod and connecting rod cap for the proper identification mark. The connecting rod and the connecting rod cap should have an etched number on the side. The number should match the cylinder number. Mark the connecting rod and the connecting rod cap, if necessary.
Note: Do not stamp the connecting rod assembly. Stamping or punching the connecting rod assembly could cause the connecting rod to fracture.
- Repeat Steps 1 through 4 in order to remove the remainder of the pistons and connecting rods.
Illustration 1 | g00998389 |