Installation of Wheel Chock Kits on Certain 700 Series Articulated Trucks {7192} Caterpillar

Articulated Truck

730 (S/N: 3F31-UP; 3T31-UP)

730 EJECTOR (S/N: 3F41-UP; 3T41-UP)

735 (S/N: 3F51-UP; 3T51-UP)

740 EJECTOR (S/N: 3F71-UP; 3T71-UP)

740 GC (S/N: 3F81-UP; 3T81-UP)

745 (S/N: 3F61-UP; 3T61-UP)

Introduction

This Visual Service Procedure Special Instruction provides parts and procedure to install 564-8360 Wheel Chock Gp and 564-8361 Wheel Chock Gp on certain Articulated Trucks.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Caterpillar Channel 1 Videos

For supplemental information and interpretation of Visual Service Procedures, refer to the following video. The previous training has been replaced with the video below.

Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.

Illustration 1	g06306276

Safety Section

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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.

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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.

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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.

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Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.

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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.

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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.

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Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.

General Information

Graphic Color Description

Note: Magenta is not to be used for the end of hoses.

Color-coding of targeted components, or sections of a part, is used to communicate a required action.

The descriptions below illustrate the different colors and what is represented when used in a graphic.

(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.

(CAT® Yellow) Description of parts.

(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.

(Cyan) Special tools or other equipment required for use in a particular step.

(Light Gray) Components used for reference.

(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.

Graphic Symbol Description

This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.

Clean - To remove foreign or undesired material.

Grease - To apply a thick lubricant.

Insert - To put in or between.

Install - To set up for use or service

Lock - Restrict access to the full functionality of component or machine

Repeat - To perform once more. Iterate to do, make, or perform again

Rotate - To turn on an axis. To alternate position or orientation

Slide - To pass along a surface with a smooth, slipping movement. To move along in continuous contact with a surface.

Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.

Torque Specification

Refer Torque Specifications, SENR3130, "Torque Specifications" for general standard torque reference guide for all Caterpillar fasteners.

Machine Preparation

1. Park machine on flat ground which is level and clear of other machinery and personnel.

2. Place the transmission control lever in the PARK position and turn off the engine.

3. Remove the engine start key and turn the battery disconnect key to the OFF position.

4. Chock the wheels with the chocks in the wheel chock kit for the machine.

Installation of 564-8360 Wheel Chock Gp (740 EJ, 740 GC, and 745 Articulated Trucks)

Required Parts

Required Tools

Kit Location

Illustration 2	g06428354

Installation Procedure

Illustration 3	g06428361

Illustration 4	g06428367

Illustration 5	g06428369
(1) 8T-6466 Bolt (2) 198-4777 Hard Washer (3) 344-5675 Nut (4A) 553-7095 Bracket As

Illustration 6	g06428830
(T1) 458-0188 Grease

Note: Replace the mud flap into the operating position after this step.

Illustration 7	g06428834
(1) 8T-6466 Bolt (2) 198-4777 Hard Washer (3) 344-5675 Nut (4B) 553-7097 Bracket As

Illustration 8	g06428835
(4C) 105-1385 Wheel Chock (5) 7D-7496 Pin As (6) 5P-8501 Padlock

Installation of 564-8361 Wheel Chock Gp (730, 730 EJ, and 735 Articulated Trucks)

Required Parts

Required Tools

Kit Location

Illustration 9	g06428884

Installation Procedure

Illustration 10	g06428361

Illustration 11	g06428367

Illustration 12	g06428369
(1) 8T-4185 Bolt (2) 198-4777 Hard Washer (3) 344-5675 Nut (4A) 553-7101 Bracket As

Illustration 13	g06428830
(T1) 458-0188 Grease

Note: Replace the mud flap into the operating position after this step.

Illustration 14	g06428834
(1) 8T-6466 Bolt (2) 198-4777 Hard Washer (3) 344-5675 Nut (4B) 553-7103 Bracket As

Illustration 15	g06428885
(4C) 553-7105 Wheel Chock (5) 7D-7496 Pin As (6) 5P-8501 Padlock