Installation of the 501-4884 Front Lines Gp on Certain Hydraulic Excavators {5057} Caterpillar


Installation of the 501-4884 Front Lines Gp on Certain Hydraulic Excavators {5057}

Usage:

313F L DJE
Excavator
313F (S/N: DJE1-UP; NLG1-UP; PRG1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment . These warning tags (Special Instruction, SEHS7332) are available from your Cat dealer.

Required Parts

Table 1
501-4884 Front Lines Gp (- 00) 
Item  Qty  Part No.  Part Name 
(1)  4I-9521  Marker Band (Red) 
(2)  4I-9522  Marker Band (Yellow) 
(3)  12  7K-1181  Cable Strap 
(4)  087-5773  Hose As 
(5)  087-5775  Hose As 
(6)  115-5411  Elbow 
(7)  148-8430  Tee As 
(8)  241-6215  Elbow As 
(9)  275-1442  Clip 
(10)  275-1443  Clip 
(11)  282-7092  Grommet 
(12)  282-7106  Grommet 
(13)  328-2035  Solenoid Valve and Manifold Gp 
(14)  337-1286  Hose As 
(15)  338-6971  Pressure Sensor Gp 
(16)  354-4468  Support As 
(17)  354-5152  Spacer 
(18)  428-8363  Support As 
(19)  454-0504  Check Valve Gp 
(20)  454-5039  Bracket As 
(21)  454-5075  Pressure Sensor Gp 
(22)  457-9869  Spacer 
(23)  462-5211  Hose As 
(24)  462-5214  Hose As 
(25)  462-5217  Hose As 
(26)  462-5220  Hose As 
(27)  462-5223  Hose As 
(28)  469-5738  Support 
(29)  475-1155  Hose As 
(30)  148-8336  Connector As 
(31)  148-8338  Connector As 
(32)  148-8378  Elbow As 
(33)  148-8407  Plug As 
(34)  148-8415  Reducer As 
(35)  148-8435  Tee As 
(36)  148-8443  Tee As 
(37)  150-3036  Elbow As 
(38)  153-6237  Elbow As 
(39)  164-5567  Quick Disconnect Coupler As 
(40)  164-6874  Elbow Fitting 
(41)  164-9869  Connector As 
(42)  169-5862  Elbow As 
(43)  275-1444  Grommet 
(44)  3K-0360  O-Ring Seal 
(45)  5P-2369  Clip 
(46)  6V-0852  Dust Cap 
(47)  8T-4121  Hard Washer 
(48)  8T-4136  Bolt 
(49)  8T-4137  Bolt 
(50)  8T-4139  Bolt 
(51)  8T-4195  Bolt 
(52)  8T-4198  Bolt 
(53)  8T-4223  Hard Washer 
(54)  8T-5005  Bolt 


Illustration 2g06083074
501-4884 Front Lines Gp

Hose Connection Table

Table 2
Port Name  Band Color  Hose No.  Port Name 
Pilot Check Valve  "S1"  Yellow  (24)  Boom 
"P1" Red  (23)  -
Control Valve  "BL4"  (14)  -
Quick Coupler Hold To Run Solenoid  "C1"  Red  (25)  Pilot Check Vavle  "P2" 
Quick Coupler Unlock Solenoid  "C2"  Yellow  (26)  "S2"
"C1" (27)  Quick Coupler Hold to Run Solenoid  "P" 
"P" (29)  Pump  "M1" 
Quick Coupler Hold To Run Solenoid  "T"  (5)  Suction Pipe 
Quick Coupler Unlock Solenoid  "T"  (4)  -

Installation Procedure



    Illustration 3g06083096
    Valve Assembly (A)
    ( 13) 328-2035 Solenoid Valve and Manifold Gp
    (18) 428-8363 Support As
    (20) 454-5039 Bracket As
    (22) 457-9869 Spacer
    (30) 148-8336 Connector As
    (32) 148-8378 Elbow As
    (33) 148-8407 Plug As
    (37) 150-3036 Elbow As
    (41) 164-9869 Connector As
    (47) 8T-4121 Hard Washer
    (48) 8T-4136 Bolt
    (52) 8T-4198 Bolt

  1. Assemble valve (A).


    Illustration 4g06083112
    Valve Assembly (B)
    ( 19) 454-0504 Check Valve Gp
    (28) 469-5738 Support
    (30) 148-8336 Connector As
    (31) 148-8338 Connector As
    (33) 148-8407 Plug As
    (47) 8T-4121 Hard Washer
    (48) 8T-4136 Bolt
    (49) 8T-4137 Bolt

  2. Assemble valve (B).


    Illustration 5g06083642
    (8) 241-6215 Elbow As
    (9) 275-1442 Clip
    (16) 354-4468 Support As
    (17) 354-5152 Spacer
    (21) 454-5075 Pressure Sensor Gp
    (36) 148-8443 Tee As
    (42) 169-5862 Elbow As
    (43) 275-1444 Grommet
    (45) 5P-2369 Clip
    (47) 8T-4121 Hard Washer
    (50) 8T-4139 Bolt
    (51) 8T-4195 Bolt
    (53) 8T-4223 Hard Washer
    (54) 8T-5005 Bolt

  3. Install the pressure sensor (21) into port "bL4".

  4. Install bracket (16), and spacer (17).


    Illustration 6g06083124
    (1) 4I-9521 Marker Band (Red)
    (2) 4I-9522 Marker Band (Yellow)
    (7) 148-8430 Tee As
    (14) 337-1286 Hose As
    (15) 338-6971 Pressure Sensor Gp
    (23) 462-5211 Hose As
    (24) 462-5214 Hose As
    (34) 148-8415 Reducer As
    (38) 153-6237 Elbow As

  5. Install pressure sensor (15) and hose (14).

  6. Route hoses (23) and (24).


    Illustration 7g06083456
    (1) 4I-9521 Marker Band (Red)
    (2) 4I-9522 Marker Band (Yellow)
    (25) 462-5217 Hose As
    (26) 462-5220 Hose As
    (29) 475-1155 Hose As
    (36) 148-8443 Tee As
    (39) 164-5567 Quick Disconnect Coupler As
    (40) 164-6874 Elbow Fitting
    (46) 6V-0852 Dust Cap

  7. Install valve (A) and (B) in the pump compartment.

  8. Connect hose (29) to port "M1" of the pump and port "P2" of valve (A).

  9. Attach hose (25) to port "P2".

  10. Attach hose (26) to port "S2".


    Illustration 8g06083506
    (4) 087-5773 Hose As
    (5) 087-5775 Hose As
    (6) 115-5411 Elbow
    (35) 148-8435 Tee As
    (44) 3K-0360 O-Ring Seal

  11. Connect hose (5) to port "T" of valve (A) and the drain tube.

  12. Connect hose (4) to port "T" of valve (A) and the drain tube.


    Illustration 9g06083518
    (1) 4I-9521 Marker Band (Red)
    (2) 4I-9522 Marker Band (Yellow)
    (3) 7K-1181 Cable Strap
    (12) 282-7106 Grommet
    (23) 462-5211 Hose As
    (24) 362-5214 Engine Harness As
    (25) 462-5217 Hose As
    (26) 462-5220 Hose As

  13. Attach hose (23) to port "P1".

  14. Attach hose (24) to port "S1".

  15. Attach hose (25) to port "C1".

  16. Attach hose (26) to port "C2".

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