Fusion Quick Coupler Caterpillar


Quick Coupler - Clean/Inspect

Usage:

FUSION Y7A

  • Position the bucket or the work tool on a level surface. Uncouple the bucket or the work tool from the quick coupler. Refer to Operation and Maintenance Manual, "Operation - Uncoupling the Work Tool".

  • Lower the quick coupler to the ground in front of the machine. Stop the engine on the host machine. Remove the engine start switch key before exiting the machine.

    Note: Engage the parking brake and bring the hydraulic system to a zero energy state. To achieve zero energy state, the service brakes must be pumped down to release pressure from the brake accumulators. Refer to the Operation and Maintenance Manual of the host machine for additional information.



    Illustration 1g02699987
    rear of coupler from left side of machine


    Illustration 2g02699988
    rear of coupler from right side of machine

  • Inspect the back of the coupler for debris built up between the coupler C-pin plates.

  • If debris packing is observed, immediate cleaning is required.


    Illustration 3g02700000
    front of coupler

  • Use a large screwdriver or pry-bar to remove packed material from between the coupler C-pin plates. Remove as much debris as possible from the C-pin plates.

    Note: Ensure that the coupler cylinder hoses are not damaged while removing the packed material.



    Illustration 4g02700098
    front of coupler


    Illustration 5g02703301
    rear of coupler

  • Remove the remaining debris with steam cleaning or high-pressure water. Ensure that the entire quick coupler is free of debris and material build-up. Refer to illustrations 4 and 5.

    ------ WARNING! ------

    Personal injury or death can result from improperly checking for a leak.

    Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

    If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


  • Visually inspect the Hydraulic System for leaks or damage. Repair any damaged components or replace any damaged components prior to use of the quick coupler.

  • Couple the bucket or the work tool to the quick coupler. Refer to Operation and Maintenance Manual, "Operation - Coupling the Work Tool". After the bucket or the work tool is coupled, ensure that the coupler wedges are fully engaged into the bucket or the work tool.
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