G3406 Engine Caterpillar


Finding the Top Center Position for the No. 1 Piston

Usage:

G3406 1RK

Table 1
Required Tools 
Pt. No.  Description  Qty 
9S-9082  Engine Turning Tool 

Note: The number one piston at Top Center (TC) is the starting point for all timing procedures.



Illustration 1g00743058
(1) Flywheel
(2) Opening for the 9S-9082 Engine Turning Tool

  1. Remove the covers for flywheel (1) and opening (2) on the right rear side of the flywheel housing.


    Illustration 2g00735090
    Flywheel timing marks

  2. Install the 9S-9082 Engine Turning Tool into opening (2). Turn the crankshaft in the direction of engine rotation and observe the timing marks on the flywheel. Turn the crankshaft until the zero degree timing mark ("0°") is directly under the pointer for the timing marks on the flywheel.

    Note: If you turn the flywheel past the "0°" timing mark, turn the flywheel in the reverse direction. Turn the flywheel for 30 degrees past the "0°" mark in order to compensate for the gear lash. Then turn the crankshaft until the zero degree timing mark ("0°") is reached again.

  3. Remove the valve cover. Ensure that the valves of the No. 1 cylinder are in the closed position.

    If the No. 1 cylinder is on the compression stroke, the valves are closed. You will be able to move the rocker arms up and down by hand.

    If the valves are not closed, the number one piston is not in the TC position on the compression stroke. If the valves are not closed, proceed to Step 4.

    Note: Perform Step 4 only if the rocker arms cannot be moved.

  4. Rotate the flywheel in the direction of engine rotation for an additional 360 degrees. If both valves are now closed then the number one piston is at the TC position.

    Note: If you turn the flywheel past the "0°" timing mark, turn the flywheel in the reverse direction. Turn the flywheel for 30 degrees past the "0°" mark in order to compensate for the gear lash. Then turn the crankshaft until the zero degree timing mark ("0°") is reached again.

Caterpillar Information System:

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Electronic Modular Control Panel II (EMCP II) Alarm Module Control (Custom)
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Electronic Modular Control Panel II (EMCP II) GSC CID 0100 - FMI 03
Electronic Modular Control Panel II (EMCP II) GSC CID 0100 - FMI 04
Electronic Modular Control Panel II (EMCP II) GSC CID 0110 - FMI 02 (for EUI Engines)
Electronic Modular Control Panel II (EMCP II) GSC CID 0110 - FMI 02 (for MUI and PEEC Engines)
Electronic Modular Control Panel II (EMCP II) Fault Identification
Electronic Modular Control Panel II (EMCP II) GSC CID 0110 - FMI 03
Electronic Modular Control Panel II (EMCP II) GSC CID 0110 - FMI 04
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